Ref. No. : CA -
27045 (Production - Moulding with 22 years in Plastic Industry)
Highest Education Level
Post Graduate Diploma
Current Gross Salary
INR 900000 /Annum
Bangalore Or Hosur
Post Graduate Diploma in Plastic Processing Technology (P.P.T.) From CIPET, Chennai,
B.Sc. (Chemistry) From S.B.K. College, Aruppukkottai, Madurai Kamaraj University, with 68%
Hydraulic and Pneumatic Circuit Analysis
PET, PP Process in ISBM,
MS Office and Internet Applications
Analysis of Customer complaints.
Work Experience Details
H.O.D of Production, Quality & Maint.
Since Jun 2017
Company Profile: Manufacturer of PET and PP bottles and closures, we have 50 mb, Download and injection molding machine.
Production, quality and maintenance head
Controls to production, quality and maintenance of all machine and utilities.
QMS leader and GMP leader and FSSC leader and facing of customer complaint and new customer order.
Dy Manager (Prod.): May 2016 to June 2017
Asst Manager (Prod.): May 2010 to May 2016
Sr Prod. Engineer: May 2007 to May 2010
Production Engineer: Nov 2004 to May 2007
Company Profile: Manufacturer of PET and PP bottles, jars and closures.
Supervising various activities of assembly line production, up-gradation of machinery and R.G. utilization
Monitoring production related activities to meet targets of production with the available resources of the firm while emphasizing on productivity
Identifying bottleneck operations in assembly line and taking corrective measures
Ensuring daily monitoring and analysis of defects found on different quality check station on the line
Developing quality control by monitoring incoming, in-process & final inspection of procedures, records & ISO documentation
Preparing production schedules/plans; monitoring cost & time over-runs to ensure execution of production process within budget
Coordinating timely dispatches and ensuring the achievement of targets w.r.t. efficiency, rejection, downtime & resources deployment
Analyzing existing processes/procedures; conducting analysis for finding out shortcomings and suggesting improvements measures
Effectuating cost saving initiatives; achieving cost reduction through value engineering, reduction in breakdown, rework and waste elimination
Monitoring quality systems & compliance with preset standards; troubleshooting and maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Instructing the unskilled laborers by maintaining excellent rapport with workers and preparing the training modules for improving the workmen skill level
Managing industrial relation and delegating work schedules for smooth functioning of operations & ensuring high levels of health & safety at workplace
Planning and effectuating preventive maintenance schedules of various equipment / to increase machine up time and equipment reliability
Identifying areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools
Regulating activities from conceptualization to execution including finalization of technical specifications, procurement / supply of raw materials, stage inspections, scheduling, progress monitoring, site management and manpower planning
Heading overall plant and equipment operations, as per budgetary allocations; preparing operational/ manufacturing budget, in line with business growth plan and planned expansion
Reviewing existing processes / initiating measures for enhancing production capacity as well as productivity; providing continuous engineering support on existing products to improve margins, performance and quality.
Production Engineer : Nov 2000 to Nov 2004
Production Supervisor: Nov 1996 to Nov 2000
Company Name: Sunrise Containers Ltd.
Coordinated processing control, mould change & workers control, packing control / maintenance in the production plant
Analyzed rejection & M/Cs breakdown
Conducted operations and maintenance of:
ASB injection stretch blow moulding machine version 1,2,3 & 4 70 DPH, 70 DPW, 50MB, 12 M & AOKI M/C
Cincinnati Milacron injection moulding machines up to 150 tonnes & indo max & L & T 150
Two stage stretch blow moulding m/c
Utilities like chiller, dryer, compressor, cooling tower and others
Supervised inventory management, audits, quality objectives, process measurement, objectives and targets, activities in line with ISO
Check listed and inspected all utility areas and made daily, weekly and monthly reports.
Experience in Maintenance, Production Operation, General Administration, Installation, Research & Development, Material Management, Factory Operations, Reporting / Documentation, Quality Assurance.
Hands-on expertise in implementing various techniques and quality / safety standards for improving operations along with cost savings
Proficient in driving improvements & implementation of Kaizen & 5S activities in shop floor
Skills in monitoring multiple priorities, with a bias for action and a genuine interest in personal and professional development in the company
Expertise in coordinating, planning & implementing changes to technology, machinery, equipment, process methodology, direction of quality assurance, control systems and reporting procedures
Possess track record of leading the organization to increase revenues and profitability with a clear understanding of the industry/ technology trends with significance of instituting quality control techniques to achieve product/ process excellence at the lowest overall cost; involved in streamlining workflow and creating a team environment to increase productivity
An effective communicator with excellent relationship building & interpersonal skills.
To analysis the customer complaint and find the solution to customer.
Installation of Machine and utilities.
A result-oriented professional targeting challenging senior managerial assignments in Operations & Maintenance/ Production/ Quality Assurance