Ref. No. : CA -
27895 (Production Planning - Plastic Products and Processing with 24 years in Plastic Industry)
Highest Education Level
Post Diploma - Machine Maintenance From CIPET, Ahmedabad in 1996
Diploma in Mechanical Engineering From B.S.E.T, Orissa in 1994
Certified in Lean Management From SQA by Machines in 2011
Diploma in Computer Application, TURBO*C in 1995
Pro E (CAD.CAM.CAE) 2000-i From Appex Institute, Delhi
Experience in spearheading complete operations in Plastics Moulding, Blowing Moulding and Extruder Processing, Assembly lines, Automotive, Medical Devices & FMCG/ Manufacturing industry including:
Manufacturing Operations, Green Field Project Management, Cost Control,
Process Engineering & Improvements, Program Management, Automation & Budgeting
Excels in formulating strategies & business plans to facilitate attainment of business targets; expertise in managing Greenfield projects, establishing operations from scratch and spearheading expansion of plants.
Significant exposure in all erection and commissioning activities, thereby ensuring completion of projects within the time and cost frames and effective resource allocation in order to maximise outputs.
Deft in managing preventive & breakdown maintenance of various Mechanical and electrical equipment’s, reducing downtime and enhancing operational effectiveness of equipment, a depth in diagnosing & rectifying faults for enhancing
Work Experience Details
Since Dec 2018
Handling two Operational Plant and 3 Green field Project, plant in the different locations of India.
May 2017 to May 2018
Company Name :
Job Profile :
Served as Operations Head for 2 plastic Injecting moulding, Blow moulding plants.
Handled a Plant of Injection Moulding, Blow moulding, and printing of PP and HDPE containers.
Customers are OEMs like Asian and Berger Paint.
Plant manufacturing approx. 300 TM Material per month.
Sales turnover of the plant is 4 to 5 Cr per month.
Manpower handling 75-white colour and 250-blue colour.
Handled a Pharma and Food packaging Plant with Injection moulding, DOP, THL printing and Assemble SPM process in a Clean room environment, ISO-15378 Certified company.
Measure Customers in India is Cipla and Exporting countries are German, Vietnam, Bangladesh.
Company sales turnover is 1 Cr / month
Plant Head (GM Operation)
Nov 2014 to May 2017
Company Name : ALP Plastics
Job Profile :
Handled Moulding, Extruder, Secondary operation, Assembly line and Development for Gurgaon Plant.
To make the company from 24Cr up to 60Cr business within a 2.5 year of tenure.
Customers are OEMs like Maruti Suzuki, M & M, Ford and Aftermarket in INDIA through the Dealers Network.
Setting up rejection % from 5 to 2 % for OE and AM parts.
Achieving zero defaults in dispatch time & quantity in OE / SPD.
Installing a new Green field project of 450-T to 2200-T Injection moulding machine, Paint shop at Nimranna.
Plant and complete project installed with a J V of Thailand company FPIL.
Jan 2012 to June 2014
Company Name : Precision Pipes and Profiles Ltd
Job Profile :
Served as Operations and Development Head for complete Moulding, Extruder, Assembly and Tool Room Production.
Operation handled a plant in Delhi with the manufacturing of Moulding and Extruded component of PVC, CPVC Pipes and Fittings for Indian Local market. PC, Other Engineering plastics moulding and Extruded components , LED profiles for the OEM customers like Philips, Havells and Export customer PDC (Australia).
Make company business from Zero to 24 Crore / Annum with a New Technology of plastic manufacturing Business.
Adroitly leading the Dehradun Plant Technical development, Automations Projects, Plant Efficiency Increase, Power, Manpower Cost Saving Plans, etc.
Accomplished New SWR-Green Field Project In-charge for Pune, Shirval Plant.
Plant Head - IMT
Oct 2008 to Dec 2011
Company Name : Machine Plastics Ltd.
Job Profile :
To make the company up to 70 Crore business within a 3 year of tenure from a Green Field Project
In completing VA-VE and Cost Saving Project in over 2 Crores per year (in INR)
Setting up rejection, flash free environment and achieving zero defaults in dispatch time & quantity in OE / SPD
In running plant with 40 to 45 types of raw material (PP, ABS, Nylon, up to 45% GF material, PBT, PC, Zeloy, etc.) and 170 type of components
Experience in the installation and handing of moulding m/c up to 3600-Ton.
Achieved all the company goals & target defined by management like PPM at customer-end, unit / kg, power & manpower cost
Introduced & maintained IFFO in RM store and FG area
Completed VA-VE (Value Added-Value Engineering) and Cost Saving Project of over 2 Crores/year (in INR)
Regular component supplied and interaction done with he OEM customers like MUL, VW, M & M, SMIL.
Installed complete Air-intake manifold assembly line along with a Japanese J V company named MIKUNI.
Head-Project & Maintenance
Oct 2004 to July 2008
Company Name : Lifelong India Ltd.
Job Profile :
Ensured effective governance of molding daily activities (OEE, efficiency, utilization, yield, power, consumption, maintenance reports, PPM, manpower, safety, inventories, etc. and reconciliation & audits.
Administered costs (RMC, cost of production, sale per employee, power cost & consumable cost)
Involved in motivating employees through quality circles and incentive / suggestion schemes.
Coordinated with FACT for accounting statements
Ensured adherence to ISO/TS-16949:2002, DOL, GVDP, EMS 14001:2004 & CTPAT standards.
Handled civil works, electrical expansion and machine finalization of the unit.
Played a major role in making the company up to 120 Crores business within 1.5 years from a Green Field Project.
Bagged Best Performer Award and Best Leader Award for the Zero maintenance in the Handel Bar Assembly Line, Zero Attraction rate in the maintenance team for the first 3-year of project start.
Project Handled: - Auto-Mediteck Green Field Project:
Worked at project inception stage
Looked after design of complete plant operations involving:
Electrical, mechanical, piping, cranes, HVAC, clean room, mezzanines, plant/machine layout, material flow, etc. tendering, negotiations and coordination with consultants/architects.
Machine selection, project planning, product development, erection & commissioning of new machinery, project start-up, phased execution of transfer business, recruitments, purchasing and negotiations, etc.
Aug 2003 to Oct 2004
Company Name : Bisleri International P. Ltd.
Moulding Maintenance Engineer
Feb 2002 to July 2003
Company Name : Hindustan Syringes & Medical Device Ltd.
Aug 1996 to Feb 2002
Company Name : Pearl Polymer Ltd
June 1994 to May 1995
Company Name : Atlas Copco Ltd.
At CII, Delhi Regarding Energy Conservation & Audit
At ACMA for Energy Management
On Hazardous Waste Management by CII Team in Delhi
On Operation & Maintenance of Injection Moulding Machines of L&T, Ferromatic & Multiplast
Lean Management 3 Days Training from Maruti Suzuki, GGN Plant
Vender Audit Procedures and System Implementation Training from Maruti Suzuki, GGN Plant
Directing complete plant operations with accountability for strategic utilization & deployment of resources.
Performing predictive / breakdown / preventive maintenance and de-bottlenecking for enhancing plant capacity, identifying areas of obstruction and taking steps to rectify it.
Reviewing existing processes and re-designing the same to enhance operational efficacy, scheduling and planning predictive, preventive maintenance; undertaking machine breakdown analysis.
?Supervising the safe installation and commissioning of equipment, conducting tests & inspections to ensure operational effectiveness of plant & utilities.
Interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics, assisting the team members to achieve the task within agreed parameters.
Making JV and worked as a team with Japanese, Koreans and Taiwanese professionals.
Handling Multi Locational Plant as well as Installed green field plant in the diferent states within India.
Seeking leadership assignments in Plant Operations with a reputed organisation preferably in Auto/Auto Ancillary, Plastics Manufacturing sector