Ref. No. : CA -
27563 (Marketing Sales Service - Plastics Products with 10.6 years in Plastic Industry)
Highest Education Level
Post Graduate Diploma
PGD-PPT (Plastics) From CIPET, Jaipur in 2008
B.Sc. (Chemistry)From Y. D. College,
Lakhimpur, University of Kanpur in 2006
12th From D.S. Inter College, Lakhimpur, U.P Board Allahabad in 2003
10th From G.V. Inter College, Lakhimpur, U.P Board Allahabad in 2001
Experience in Operation (Production management, Process engineering & new product development) and maintenance. Currently associate with Just Plastics Ltd, Nairobi.
Independently looking plant operations
Innovative Thinking and new technology application in process and product
Strong Interpersonal Communication
Team building and leadership
Well knowledge about Plastics Material and Process
Certificate in computer applications
Work Experience Details
Head of Production & Engineering (looking over all plant plus sales and marketing).
Since Nov 2014
Company Profile: Manufacturer of Containers, Dispensing, Environmental, Fabrication, Fluorocarbon Products, General Labware, Safety, Specialist Products, Storage, Volumetric etc.
New Product Development-
Coordinating with new mold developer and do trial and find out drawbacks.
Analysis of product quality, determination of product costing.
Dealing with customers and price negotiation
Country visited for business purposes – China, Thailand, India and Kenya
Independently looking plant operation of fully PLC control production Machines. Beside
that other responsibilities are
Man power management & motivate to achieve targeted production.
Inspection of M/C equipment's to avoid breakdown for maximum M/Cs utilization.
ISO & other standards documentation and inspection.
Data monitoring on daily basis to avoid variation in process.
Quality control & Testing of Raw material.
Production planning for monthly & yearly basis & it’s successfully execution.
Development new process parameters based on experimentation & trial.
Monitoring mold loading & trouble shooting.
Reduction of rejection % by optimizing process setting.
Reduction of cycle time without degrading quality.
Prepare defect analysis report like counter measure report by using 7 QC tools, why-why
analysis, fish bone diagram etc.
Mold, machine & material trial & train associates about new process (if any change) and
prepare skill matrix.
Resolve customer related critical problems & implement in process & documentation.
Coordinating with internal as well as external persons if any change in process, design,
Planning and effecting preventive maintenance schedules of various machines &
equipment like shower, chillers, hydraulic cylinders, valves, material conveying system,
grinder, dryer etc. to increase machine up time equipment reliability.
Proactively identifying areas of obstruction/ breakdowns and take steps to rectify the
equipment through application of trouble shooting tools.
Monitoring schedule maintenance like mold maintenance, cylinder O/H, cooling tower,
Monitoring and maintaining the spare parts Inventory.
Critical analysis of unscheduled of unscheduled downtime to minimize the same through Breakdown report, check and repair report.
Support effort to increase production, reduce cost and improve quality through 5S, Kaizen, Implementing SOP (Standard operating procedure).
Prepare monthly breakdown report & its countermeasure and ordering spares from local
as well import.
Sales & Marketing-
Monitoring monthly sales targeting and making sales reports.
Contacting new customers and getting order from sales representative.
Monitoring sales on mobile app and accordingly instructing to sales representative to full
fill sales target.
Dty Manager (Production).
Jun 2014 to Nov 2014
Sep 2011 to Jun 2014
Company Name : Yachiyo India manufacturing Pvt. Ltd.
Trainee And Asst Engineer.
Aug 2008 to Sep 2011
Have worked with Jindal Polyfilms, Nilkamal, InjectoPlast, Lakhani Rubber works
Experience Of New Plant Set-up
M/s Yachiyo (India) Manufacturing Pvt. Ltd. (Tapukara, Rajasthan), worked since begin
of construction in 2011 & successfully participating in m/c installation & its trial.
M/s Just Plastics Ltd., Nairobi, Kenya. Responsible for new plant set up of injection and
blow molding machines. ISO/TS: 16949 Implementation
Successfully implement quality system in production department & prepare necessary documents (Business Plan, Formats, Work instruction, Operation Standard, MSA etc.)
Having Internal Auditor Certificate from QGS that obtain after successfully qualifying internal auditor exam.
Injection Moulding M/Cs: Ferromatic Milacron (up to 775T), JW (up to 1600T), CLF (650 & 1000T), MIR (1050T), Haitian (up to 250T), Victor (up to 140T),
Blow Moulding M/Cs: Press blow molding M/Cs (PBM) SBE & DSE 140 made by Ossbergger, Germany for CVJ boot manufacturing, JSW 120T for Plastics Fuel Tank
Manufacturing, J&D and Sidel 2/4N fully automatic plastics blowing machine, injection stretch blow molding, J&D HDPE blowing machine, Shyam blowing machines.
Printing M/Cs: screen printing, pad printing, silk printing machine.
Silicone Compression Molding: kaibo silicone molding, kneader, vacuum forming, sand blasting machine.
TPE, TPR, EPDM, HDPE, LDPE, PP, NYLON, PVC, EVoH, Admer, PET etc.
I have got all India 5th rank (in 1st Sem.), 6
th rank (in 2nd Sem.) & 4th rank (in 3 rd Sem.) during PGD-PPT (CIPET) Examination and win meritorious scholarship provided by M/S Reliance Industries.