Ref. No. : CA -
7737 (Quality - Injection Moulding with 26.8 years in Plastic Industry)
Highest Education Level
Masters - Degree
Current Gross Salary
INR 920000 /Annum
India, Algeria, Argentina, Australia, Bahrain, Belarus, Bermuda, Bolivia, Central Africa, Ethiopia, Fiji, Ghana, Guinea, Holland, Indonesia, Italy, Kenya, Libya, New Zealand, Nigeria, North Korea, Oman, Other, Qatar, Senegal, South Africa, South Korea, Switzerland, UK, Vietnam, West Africa, West Indies
Near To City
Master in Business Administration From National Institute of Management in 2009 with 67.6%
Graduate Diploma in Business Administration From National Institute of Management in 2007 with“A”
Diploma in Electronics and Telecomm. From S.C.T.E. & V.T.(Orissa)in 1999 with 70.67%
Diploma in Computer Application From Starlight Foundation, Silvassa in 2002 with 65%
Certificate course in “Polymer composite” From CIPET, Bhubaneswar in 2007.
Good in Electrical Wiring & Panel Works
Hydraulic & Pneumatic circuit tracing & fault finding
Electronic circuit tracing & fault finding.
Good exposure in Mechanical works.
Good exposure in tracing electrical drawing (single line diagram)
Ability & willingness to learn new subject quickly.
Good Communication skills.
Good in Computer works.
Good in Electronics & Electrical Works
Hydraulic and electrical circuit tracing .
MS Office, Internet explorer, SAP(PP,QM), Computer Hardware.
Work Experience Details
Quality Head & M.R : Since May 2012
Asst. Production Manager: May 2005 to Apr 2012
Company Profile : Manufacturer of Battery Container and supplying to leading industries like Schneider-Luminous, Livguard, Su-Kam, Base Terminal, Pres to lite which is used in auto industries as well as invertors.
Job Profile :
Responsible for ensuring consistent quality of production by developing, validating and enforcing good practices
Organize Product Development Testing & Establishing consultation with the customer.
Analysis of Product & System Non-conformance and Customer Complaints. Investigate & Identify the Root Causes and recommend appropriate Corrective/ Preventive actions required to betaken.
Verifying Effectiveness of Corrective and Preventive actions taken in respect of Customer Complaints, Product and System Non-Conformities.
Preparing and updating Article Datasheet.
Verification of Limit sample/reference sample.
Organizing Incoming, in process and Final Inspection & Testing.
Verification of all QA reports on a Daily basis.
Responsible for and party & 3rd party related to QMS and EMS.
Responsible for quality performance customer PPM, supplier PPM and customer rejections.
Able to level advance quality Functions as per the APQP requirement to the new programs
Able to enhance the key supplier’s quality ratings through drive of quality culture at key supplier send.
Create quality culture & awareness in the entire organization.
Analyze the quality performance of the plant & devise interventions to improve the overall quality performance.
Responsible for process audit & cost of poor quality.
Analysis, control and management of customer warranty issue.
Responsible to give corrective & preventive actions of quality issues & customer rejection.
To Monitor and ensure the Calibration of all Measuring and Testing Equipment.
Asst. Production Manager
May 2005 to Apr 2012
Job Profile :
To build up teamwork & responsibility for minimum breakdown.
Controlling Rejection & downtime
Giving training to machine operators, fitters & shift engineers
Take preventive maintenance of Injection Moulding Machines, Utility Machines & D.G.set(500KVA)
Taking trial of new moulds & machines and doing process validation.
CAPA analysis of OEE, Rejection percentage & Utilization of machines (month wise)
Power consumption Analysis (Unit/Kg.)for every products(Both in Electric Power & D.G.Set)
Per piece power consumption analysis in both Servomotor & A.C. Induction motor
Maintaining 5S in shop floor & total plant.
New Injection Moulding Machines & Utility machines Setup.
Consulting with outside source for any maintenance work
ISO–9001–2008 document management.
Production order reconciliation with technically complete of orders in SAP.
To set-up all moulding machines, auxiliary equipment's and start production in target time.
Production Engineer & Asst.M.R.
Oct 2001 to May 2005
Company Profile : It is an ISO 9001-2000 Certified organization & Manufacturer of moulded furniture, botlecrate (cocacola) & household articles. Our shop floor is equipped with 130-1100 tons of SP series and W series computerized m/cs.
Job Profile :
Shift handling, machine maintenance, training to operators & Assistant MR.
Training Session Attended:-
Internal Auditor Course for ISO 9001-2000.
Internal Training Session regarding company Vision, Mission & Value.
Lead Auditor training(ISO 9001:2008)from IQM,Jaipur.
Training Session regarding Leadership, Communication Skills, Collaboration, Negotiation Skill from M3 Mentors.
Achieved Employee of the Month ”award For the Month July-2016.
Achieved “First Prize in Quality circle competition-March 18 “in in-house competition for rejection & downtime reduction in specific critical moulds.
Seminar & Project:
Systematic problem solving in order to reduce the in-house rejection for some critical moulds.
Poka-Yoke for Terminal Bush Reverse
Poka-Yoke for Wrong dispatch in lid.
Kaizen for Finished Good Identification location wise.
3M concept implemented for waste elimination, strain reduction & avoided
Quality Assurance & M.R.:-
Leading the QA team for achieving error free product for customer satisfaction.
Vendor audit & preparing approved vendor list & vendor rating.
Organizing 2nd party & 3rd party audit & closing of raised NCs.
Arranging training session regarding system implement, safety, housekeeping, first aid.
Attending customer complain, preparing CAPA.
Preparing PPAP, SOP, 8D
Production & Maintenance Operations:-
Organizing Production as per planning & Responsible for quality output & wastage control in production.
Analyzing production reports with Plant team to minimized rejection, downtime & cycle time. (Daily OEE & Monthly OEE)
Planning and implementing proactive/ predictive/ preventive/shutdown maintenance schedules for machinery so as to increase machine up-time/ equipment reliability.
Proactively identifying areas of obstruction/ breakdowns and taking steps to rectify the equipment's through application of troubleshooting techniques.
Executing energy saving & other cost saving measures with suitable modifications in process.
Preparing SOPs, Manuals & Work Instructions for production operations for the unit and maintaining reports for facilitating decision making by management.
Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Around with
focus on optimum utilization of manpower and material.
Undertaking regular inspections to prevent accidents and adhere to safety norms.
Proactively preparing the critical spares list for reducing the unnecessary down times.
Installation & Commissioning:-
Supervising installation and commissioning of Injection Moulding Machines & Utility machines, followed by trial runs.
Identifying project bottle necks and under taking corrective measures.
Ensuring effective site management and discipline to ensure safe & timely execution of the projects.
Installation and commissioning of equipment's, followed by trial runs meeting targeted performance/quality & quantity parameters.
Consulting with the out side party for service & commissioning purpose.
A result oriented professional with 18 years of experience in Production Processes, Machine Maintenance, Product Developments, Quality Assurance and Management Representative(MR)of Quality Systems.
Proficient in standardization of production processes & operations, in order to enhance productivity & operational efficiencies, optimizing resources utilization, continual up-gradation of quality std of the organization.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man-days, production cost, Energy Saving etc.
A keen developer and implementer with competencies across
Product Development - Process Improvements -Quality Assurance
Installation and Process set up of New Tools/ Machinery, -Quality Systems –ISO 9001–2015, ISO 14001-2000
To climb the corporate ladder by hard work and sincerity and pursue a career of challenge and responsibility.