Ref. No. : CA -
28120 (Production - Moulding with 5.1 years in Plastic Industry)
Highest Education Level
Graduate - Degree
B.E. (Mechanical Engineering) From D Y Patil College of Engineering, Shivaji University, Kolhapur in 2015 with 72.71%
12th (Science) From Sangli High School Sangli Junior College of Science & Commerce, Sangli, Pune Board in 2011 with 69.17%
10th From Bhausaheb Kudale Vidyalay, Dudhgaon, Pune Board in 2009 with 88.46%
Software known: ERP ,Auto Cad, Pro/E Wildfire.
Office suite: Microsoft Office Word & Excel, Microsoft office power point.
Team Player, Excellent team work ability, Leader of volunteer.
Self-Motivated, Willingness to learn .
Work Experience Details
Since May 2018
Prepare and review daily production plan for Injection molding shop, Welding shop, Printing shop, Assembly line for giving the priority loading plan to Production.
Monitoring production cycle and the lead time to ensure goods complete based on the agreed date.
?Daily analyzing target Vs actual production with production department.
Responsible for work scheduling & smooth material flow within department, excess production control and zero line stoppage due to material shortages.
Preparing production plan as per material availability and procurement planning for monitoring stocks of RM, BOP and FG Parts.
Managing master production plans and materials requirements based on customer forecast demands, materials availability and production capacity.
Supplier Production planning
Preparation of ordering sheets, DRP sheets, Inventory, Sales reports on regular basis and analyse the reports and arrange them in the useful manner.
Entering Purchase requisition in the system according to MRP.
Follow up with the supplier for the proper order quantity and back order Quantities.
Follow up for the urgent orders and execution of alternate plan such as Measurement of Vendor Performance.
Follow up for the Past Due orders & Open Pos and PO Correction.
Reconciliation of In-transits, Open Orders, aged orders.
Material requirement planning (N,N+1,N+2 Months) for raw material and BOP.
Tracking Material shortage of Import material according to Lead and transit time and follow up with supply chain department.
Acted as liason between Manufacturing and supply chain for raw material order.
Responsible for keeping safety stock to avoid shortages also responsible for maintaining minimum inventory carrying cost.
Tracking and maintaining inventory levels in the stores for all items required in the plant.
Efficiently managing the inventory levels, for ensuring ready availability of material to meet production and dispatch targets.
Responsible to maintain Departmental stock Variance of ERP Vs Physical.
Involved in organizing monthly stock count and analyzing of Inventory data.
Managed inventory levels, and reported daily/weekly part shortages of raw material levels.
Export & Logistics
Preparing weekly export Shipment plan accordingly delivery schedule, customer requirement and transit days for shipment.
Weekly container planning with freight forwarder and customer on basis of vessel cut off.
Responsible for Sea and air export planning as per customer requirement.
Supervising logistic operations viz., Sea freights & inland local transportation up to factory and daily co-ordination with transporter regarding Vehicle requirement and dispatches.
Daily Co-ordination with customer regarding new order and requirement.
Responsible for Preparation of monthly and yearly sales forecast data.
Follow up with customer regarding Purchase order and creating sales order in ERP system.
Responsible for achieving Monthly sales forecast according to dispatch plan.
Monthly review with Account and finance team regarding cash flow and Sale Vs purchase.
Preparing sales gap analysis on weekly & monthly basis for achieving targeted sale.
Daily interaction with customer regarding dispatches and deliveries to meet customer demand.
Responsible for sharing weekly delivery schedule with customer on basis of demand and manufacturing capacity.
Acted as liaison between production and customer service representatives to ensure that customer expectations were met or adjusted accordingly.
Shop floor control
Leading daily morning meeting with all production head and analyzing plan Vs actual production target and maintaining Minutes of meeting documents for the same.
Daily review of departmental OEE, Machine down times, Maintenance issues.
Responsible for preparing monthly manpower budget schedule according to Deliveries required by customer.
Responsible for Daily Sharing of OEE data, Critical item production status, Break down machine status to top management.
Production Planning & Control Engineer
Since Jul 2016
Job Profile :
Preparing daily planning of Press shop,weld shop , Assembly shop having more than three hundred press components .
Responsible for planning additions/improvements in the factory in terms of capacity, capability, technology and processes.
Reporting of production activities , Order status & shop floor issues to DGM weekly.
Analyze planned vs actual production in case of non achievement finding its root cause and to apply corrective action plan.
Responsible for planning of export components to achieve commitment of export consignment.
Handled internal & external DNV GL ISO audits and played key role in NC closing.
Work out the critical & expected shortages for the day to day production.
Preparing raw material plan monthly & taking follow up from purchase department.
Active participation in stock taking against stock (Inventory) ERP system at month end.
Production Planning and control Engineer.
Since June 2015
Company Name : Modern Enterprises Bhosari
Company Profile : ISO 9001:2008 certified company engaged in the business of manufacturing of forged and machined components for automobile & engineering industries like gear box, intake and exhaust manifold, Oil sump, cylinder head ,crank case. cylinder head cover, shafts etc.
Job Profile :
Responsible for operation and programming of VMC, HMC machine of various component like gear box, intake and exhaust manifold, Oil sump like automobile component.
Monitoring the production processes and adjusting schedules as needed for machine shop.
Coordination for new product development and prototype planning functional excellence including QMS procedures.
Overall responsible for manufacturing Operations including 4M Outsourced activities.
Daily analysis of internal rejection effective action, monitoring process inspection reports.
A competent professional with nearly 4.5 years of experience in Production planning and control :-
Production planning and control with ERP PP & MM Module.
Machine scheduling, Routing job orders, Manpower Budgeting.
Aggregate planning, demand planning, Capacity planning, operational planning.
MRP Planning, Raw material management, Waste Control.
ERP system handled and control in subcontracting and material management.
Make to order planning, Make to stock planning.
Inventory management and controlling stock level.
Export and logistic planning.
Customer co-ordination for Dispatches.
Experience in planning of Auto machining VMC, HMC, Sheet metal operation in Press shop, also Plastic injection molding.
Intend to work in an organization having a challenging and creative environment giving me an opportunity to explore my skills and enhance knowledge while contributing actively to growth of organization.