Ref. No. : CA - 27725 (Designers - Dies & Tools with 31.3 years in Plastic Industry)

Gender
Male
Age
57 Years
Designation
Executive
Highest Education Level
Diploma
Current Gross Salary
INR 420000 /Annum
Expected Gross Salary
INR 900000 /Annum
Preferred Country
India
Notice Period
30 Days
Education Details
Diploma In mechanical engineering From Central Polytechnic, Directorate of Technical education in 1986 with 62%

General Machinist From National Higher Secondary School, Mannargudi, Tamil Nadu in 1982
Skill Sets
Experience in directing production operations and implementing process improvement initiatives
Expertise in enhancing production process operations, optimizing resource and capacity utilization as well as escalating productivity and operational efficiencies
Proficient in analyzing and mapping existing processes to the desired levels (GAP Analysis), evaluating available technology-based solutions and restructuring/re-engineering the process to achieve higher levels of efficiency & effectiveness
Excellence in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization leading to achievement of top line business goals
Formulated plans, translated strategies into executable plans and drove implementation of various quality standards such as ISO 9000 & Environmental Standards
An effective leader with excellent communication, negotiation and relationship building skills

Team Player, Problem Solver, Analy

 

Work Experience
31.3 Year(s)

 

Work Experience Details
Part-Time Designer
Sep 2012 to Mar 2019
Company Profile: The company doing design service support.
Job Profile:
Designing molds and machinery and send through online. Third party inspection in India behalf of the company.

Factory Manager
Dec 2011 to Jul 2012
Job Profile :
Worked as a ‘Point of Contact’ for ensuring that appropriate business strategies are in place Directed the Factory Management, Operations, Quality Management, Production, Manpower Management, Vendor Management and Process Management Activities
Conducted production planning & control, process improvements, product developments, quality management, lean manufacturing, maintenance and final product delivery.

Highlights:
An achievement-driven professional with a track record of driving business:
Turned around the company from losses to a path of profitability of 5%
Augmented revenue by 100% and customer market share by 50% through the implementation of manufacturing and performance strategies
Skilled in the leveraging the following strategic initiatives:
Successful in delivering cost savings of INR 20 Lakhs/ Crores or US$ XX Million through implementation of various Operating Expenditure (OPEX) Efficiency Programs
Drove exceptional results and navigated the business:
Recognized for increasing in-plant capability by 20% through effective maintenance; was appreciated for same
Escalated Overall Operating Efficiency (OEE) by 100% through measures such as 95%
Evaluated methods for the Implemented changes in the design of burner and tested found consumption of gas, which helped in reducing the cost $8-10K from $50-55K/month has well as facilitated improvements in project work

Factory Manager
Aug 2007 to Dec 2011
Company Name: Kentainers Ltd.
Company Profile: Manufacturer of Water tank 250 to the 25000-liter water tank, sanitation product, Rainwater harvesting product, waste management products, Industrial products.
Job Profile:
Led entire operations of the factory for production of various products such as Water Tanks, Septic Tanks, Underground Tanks, Single Layer & 3 Layers, Trays Double Wall Insulator Ice Box, Tote Box, Shallow Well Liner, Mobile Toilet Hut, Toilet Seater & Slabs, Pallets, Bio-Gas Tanks, Fish Box, Cattle Field Tray and Foamed Tank
Implemented efforts for ensuring profitability and long-term viability of the unit
Planned & implemented cost saving measures and modifications for attaining substantial reduction of man-days, production cost and raw materials
Strategized the measures for manpower, machines & material resources deployment for achieving production targets
Conceptualized & implemented process improvements/ controls for containing process wastages and improvising operational efficiency
Monitored the design of the new product using solid works and execution
Developed new vendors/ suppliers and negotiating with them for sourcing the best qualitative products on most competitive rates

Highlights:
Increased the production value by 50% and improved the quality & training of the operator by implementing strategic initiatives
Led the new plant erection and set-up along with new product design & development
Developed new product and set-up machine in Group Company in the other country
Maintained the inventory levels by regularly following the coding practices and ensured availability of material for meeting the production schedule & timely dispatch of material as per customer’s requirement
Implemented changes in the design of burner and tested found consumption of gas, which helped in reducing the cost by $8 K-$ 10K (initial cost $55K to $60K per month)
Exceeded the production target every month; increased production volume by 60% in particular product
Delivered the enhancement of plant capability by 35%

Deputy Manager Technical
Jan 2007 to Aug 2007
Company Name : Amaintit Oman LLC
Job Profile :
Managed mechanizing of water tank, float, fish box, planters, sewerage system, A/c cover, road barrier, roto-lining for petroleum industries refuse bin and waste management system
Monitored gas consumption and improved profitability in operations
Implemented new processes in road barrier and increased production by 50%
Streamlined operations for enhancing operational efficiency in roto-lining processes

Manager (Designs & Development)
Sep 2004 to Dec 2006
Company Name : Green Line Machines
Job Profile :
Managed complete designing of moulds & machine, prepared drawing, monitored & controlled manufacturing, installed machines and defined parameters for machines & processes
Worked on manufacturing of Roto-molding moulds in cast aluminum and sheet metal
Completed production of aluminum mold in lower cost in proper shape with less fuel consumption

Erection Engineer
Nov 2003 to Feb 2004
Company Name : Saudi Factory (Roto Molding)
Job Profile :
Led the manufacturing 4 layer foamed water tanks, establishing factory and training workers for process & machines
Developed new Roto molding Plant and rendered training to workers for complete process

Manager- Design/ Quality
Feb 2001 to Jun 2003
Company Name : Kentainers Ltd. (Roto molding)
Job Profile :
Worked on manufacturing of water tanks single layer & 3 layers, septic tanks, underground tanks, trays, bins, double wall insulator ice box, tote box, shallow well lines, mobile toilet hut, slab, special products like fish box, foamed tank and in-liner low density polyethylene
Set-up machines and installed design of molds
Increased the production value by 35% and enhanced the quality of training of the operator
Recognized by the management through Appreciation Letter from Managing Director for establishing old extruder get in to the process in 2002

Assistant Manager - Manufacturing
May 1998 to Nov 2000
Company Name : Alkraft Thermo Technologies Pvt. Ltd
Job Profile :
Increased the sales volume as well as sales value while establishing the process and registering sales increase by 70%

Asst. Manager/ Manager
Mar 1987 to May 1997
Company Name : Vibromech Engineers & Services Ltd
Job Profile :
Controlled the cost in production via process sequences and time limitations as well as pioneered major cost saving measures in process of raw materials
Received awards, certificates & commendations in 1996 and initiated major budgetary controls

Supervisor
Dec 1982 to Feb 1987
Company Name : Consolidated Exports

Other Course
Catia V5 for engineers 2017
3DS max for engineers/Architects in 2014
Solid Works from Cad soft, Chennai in 2005
Pro-Engineering from CADD Centre, Chennai in 2003
Mechanical Desk Top Design from KKM software, Chennai in 2000
Computer Aided Design & Drafting (R-13) from USM Memory System, Chennai in 1997

Areas of Expertise
Strategic Planning, Production Management, Process Optimization, Manufacturing Operations, Safety & Security Management, Cost & Budget Management,
MIS Reporting, Strategic Alliances, Team Management
Future Goals
An effective leader with expertise in setting-up objectives, designing & streamlining business processes and executing work to improve productivity & reduce cost Industry Preference: Auto/Consumer Products/Bio-Technology; Location Preference: India/ Overseas

 

 

     

 

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