Ref. No. : CA - 18341 (Production - Extrusion with 21.1 years in Plastic Industry)

Gender
Male
Age
41 Years
Designation
Manager
Highest Education Level
Diploma
Preferred Country
India, Malaysia
Preferred Location
India
Notice Period
30 Days
Education Details
Diploma in Plastic and polymer engineering From Institute of Petrochemical, Lonere (Dr. Babasaheb Technical University) in 2000  

H.S.C From Maharashtra Board in 1997

S.S.C From Maharashtra Board in 1995      
Skill Sets
Concepts of programming languages (c++ Programming)
Microsoft applications - Word, Excel & PowerPoint
Installation of software

Production Planning & Control, Process Engineering & Improvement, New Product Introduction, Quality Assurance & Control, Inventory Control, Cost and Budget Planning, Resource Rationalization, Cost Reduction., Team Management Training and Leadership

 

Work Experience
21.1 Year(s)

 

Work Experience Details
Extrusion Manager
Since Sept 2018
Company Profile : specialized in multi-color (Up to 8 color) Flexographic lines (Mira flex ), solvent based and solvent less laminating machine(Combi), slitting machines, centered sealed and gusseted bag making machines, side sealed, machines without zipper also with zippers, stand up bag making without zipper –also with extrusion blown films(W&H Optimex), PVC sleeves.

Factory Manager
March 2017
Company Profile : Leader in field of Recycling, shrink, Disposable cups with lids, Industrial films.
Job Profile :
Reporting: Managing Director
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall operations.
Involve in expansion of the product lines and diversification for expanding business to move into different segment.

Sr. Manager Mfg.
Sept 2017 to March 2017
Company Name : Specialty Poly Films
Company Profile : leader in field of specialty products such as stretch wrap, cling films and protective films.
Job Profile :
Reporting: Managing Director
Responsible for managing and directing all manufacturing and related activities of the manufacturing department including staffing, productivity, quality, operating budget, safety and employee development
Responsible for performance and reaching production goals according to company policies and procedures.
Work closely with Director to create unified efforts of manufacturing quality product in a safe and efficient manner, on time to customer.
Define and recommend key capital project with sufficient benefits to return on investment target.
Develop capital planes supporting company objective objectives concerning cost reduction, process improvement, machine replacement, quality improvement and capacity improvement.

Production Manager : March 2010 to Mar 2017
Executive (Production) : Aug 2005 to May 2008
Company Name : Euro SME
Company Profile : Manufacturer of polythene plastic bags and a range of flexible film products
Job Profile :
Cost reductions involving evaluating, purchasing and installation of equipment that reduces cost or improves quality.
Work on deputation for installation and commission of the new plant in UAE.
Ensure environmental and government regulation compliance and safety regulations
Oversee process improvements

Executive (Production)
Aug 2005 to May 2008
Job Profile :
Effectively maintained 98% On-Time Delivery (5,400 MT / month, 320 containers, USD10 million).
Successfully reduced the operating inventory of printing inks from 75MT to 25 MT.
Daily Supervision of Hundred (100) plant Employee including Senior Supervisor and supervisor and line leader.
Continuous improvement efforts include assessment and evaluation of existing procedure to reduce the waste and excess cost in Blend.
Developed metrics to measure current rates and implemented process and procedure to reduce waste while increasing productivity and quality of product.

Production Head
May 2008 to March 2010
Company Name : Narendra Plastics
Company Profile : Manufacturer of HDPE, LDPE, BOPP and PP.
Job Profile :
Established, organize and team participant in the installation of Extrusion lines, Recycle, Bag Making lines and business expansion
Successfully implemented water Base ink on gravure printing.
Deputy Team leader for BRC/IOP Global Standard Packaging

Production Engineer
Nov 2001 to May 2004
Company Name : Multiplex Lami Print Ltd

Projects Handled
Water base ink on Gravure printers
Scrap reduction on Extrusion and Conversion.
Biodegradables Bags
Recycling and reuse of biodegradable waste.
PVOH bags for laundry, Clinical sack
Online glue system in extrusion.
Flower /Garment/Wine bags
Piping bags
Blend Cost reduction.
Reduction of ink and solvent consumption.
Printing wastage reduction.

Important Training Attended
BRC/IOP Global Standard Packaging Internal Auditor, Malaysia
BRC/IOP Global Standard Packaging Awareness Training, Malaysia
Qualified ISO 9001:2000 Internal Auditor.
Total Quality Management Awareness.
Safety in the use in chemicals.
Fire and Safety Training, Malaysia
Film Extrusion Defect Analysis
Team Problem Solving 8D Problem Solving Process
Noise and Hearing Conversation.

Carrier Highlights:
Managing complete production operations with a view to ensure accomplishment of production targets within the time and cost parameters.
Effectively maintained 98% On-Time Delivery (5,400 MT / month, 320 containers, USD10 million).
Successfully reduced the operating inventory of gravure and flexographic printing inks from 75MT to 25 MT.
Managing overall shop floor operations, implementing effective techniques to maximize efficiency in production activities, balancing of machine capacities.
Forecasting raw material requirements, involve in high level meetings with purchase department for timely raw material procurement.
Monitoring the in process as well as finished goods stocks to be within targets.

Process Engineering & Improvement
Designing and implementing systems, processes and procedures to facilitate smooth functioning of overall production operations and enhance operational efficiency.
Focusing on optimization of process parameters and initiating process improvements for achieving bottom line objectives and productivity targets.
Identify and recommend corrective actions for process, equipment deficiencies and needs improvement for PM Programs.
Responsible for verifying and maintaining safety of any new or existing equipment and/or processes.
Aimed at improvements in product quality and cost

Professional Profile:
Experience in the Blown film Extrusion, Print (online gravure) and Conversion Production Management, Process Engineering & Improvement, Quality Management and Resource management plastics Industries.
A strategic planner with expertise in setting up plant operations, managing production activities, streamlining processes & enhancing productivity.
Expertise in solving quality problems & maintaining high quality of products and developing excel based tools for production / waste analysis.
Successfully increased the Production and Quality while reducing waste and overhead by applying continuous improvement concepts to improve profitability
Possess excellent analytical, troubleshooting and team building and extensive management skills with proven success in driving numerous quality enhancement, process improvement and cost / energy savings initiatives during the career span.
Possess broad competence in strategic management of technically advanced, cost-efficient, operations and processes
Strong communication, collaboration & team building skills with deftness in training and supporting end users as well as developing teams to achieve performance objectives
Hand-on experience in streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet targets(Profit and Loss)
Collaborative with strong business acumen; effectively articulate & communicate new ideas to seek support; Go Getter and Empathetic
Future Goals
Seeking senior level assignments in production & control with an Organization of high repute in Packaging Industry

 

 

     

 

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