Ref. No. : CA -
28129 (Maintenance and Service - Dies & Tools with 10.2 years in Plastic Industry)
Highest Education Level
Graduate - Degree
Diploma in Plastic Mould Tech. From CIPET, Haldia in 2010 with 84%
ITI – Fitter From Govt. ITI, Berhampur, Odisha, India in 2007 with 85%
12th From DK College, Jaleswar, Odisha, India in 2005 with 45%
10th From BSE, Odisha, India in 2003 with 63%
Able to fully explain tasks and delegate them
Create and provide clear standards and expectations
Develop checks and controls & Make decisions on the best action to take
Know talents of staffs in order to delegate effectively & Oversee staff to keep them on task
Evaluate staff performance on a regular basis
Injection Molding, Extrusion Blow Molding, Injection Stretch Blow Molding,
PET-Preform Molding (2 Stage), Poly Bag Making Machines, Slitting (Aluminum Foil), Blown Film Extrusion, Wadding Assembly, Punching (ROPP Cap)
Work Experience Details
Tool Room Manager Mould Maintenance
Since Jun 2019
Company Profile: Manufacturer of injection and blow moulded articles from 05ml to 5ltr container
Handling all activity of tool room and Mould maintenance, Mould development.
Maintain MHR Mould health report as per Mould condition and requirements.
Maintain Monthly mould Down Time target as well as yearly.
Maintain MTTR ( mean time to repair)
Maintain MTBF (mean time between failure.
Maintain Mould PM planning.
New Mould validation and qualify with scientific test report :
Gate Freeze Test Report
Balance Of Feel Test Report
Mould Viscocity Test Report
DRY CYCLE TEST REPORT
Maintain the MRM (management review meeting ) documents as per company rule.
According to Mould maintenance planning to ensure all mould in plant able to run within good condition and reach the target production.
Train and supervise employees for mould troubleshooting, to ensure of safety, quality and productivity.
Up gradation of existing & development of new tool makers as per RM standards.
Review of development & trials plans.
To maintain data for breakdowns, damages /breakages, idle hours and spares utilization.
Maintain 5S implementation in maintenance.
Define corrective actions on the assembling process in case of quality problem or customer complain if related to mould.
Support production to changeover the product and fine tune mould and assist quality check before mass production with production team.
Maintain a safe level of spare parts for mould to minimize the mould /machine breakdown.
Focus on part defects with root cause analysis to resolve the issue.
Co-ordination with external vendors for spare part repair activity.
Maintain documentation of mould history and external /internal Audit .
Proper reporting to directors for better understand making PPT as per current issue and action to be taken..
Senior Engineer – Tool Room
Sept 2013 to May 2019
Company Profile : Manufacturing Inflight/Aviation Products, End Caps, Oil & gas Industries, Building Material Industries, Food & Beverage Industries, Retail & Hospitality Industries throughout UAE, Middle East Gulf, Europe, Africa etc.
Job Profile :
Responsible for drive my team towards management strategic goals.
Responsible for planning for Manufacturing of Tooling as per Monthly Schedule.
Liaising with external parties for outsourcing activities.
Effective implementation of management systems.
Coordinate with CFT members to improve production process.
Having strong experiences in managing Tool Room & Product development, Press Tools, Mould making, Dies & Components, RFQ handling, Part costing, Process costing, Quotations, Reverse Engineering of products, Tool Engineering, Injection Molding, Press Shop & Vendor Development.
Responsible to work proactively to attend mold modification according to ECN drawing from Product Development Team.
Maintain the mold like HRC Type Mould, Hydraulic Core Type, Air Ejection Type Moulds, Hydraulic Self Screwing Mould, In Mold Labeling.
Having excellent knowledge in maintaining the mould safety by using various types of sensor like proximity, touch sensor etc.
Having great exposure in handling the Hot Runner Controller from Yudo, Husky make.
Ability to read the Engineering drawing like 2D, Isometric Drawing, Orthographic, Dimensioning,Sectioning,Drawing Tools, Assembly Drawings, Cross-Sectional Views, Half-Sections.
Responsible to maintain all documents related to Tool Room like ISO , Product Development, Confidential Drawing, Competency Matrix, Mould Breakdown Register, Mould History Card, Mould Readiness Report Etc.
Manage and Motivate team to maintain Proper 5s, Safety and Discipline.
Having excellent communication skill, commanding skill, negotiation skill.
Projects on Product Development.
Full/Half/Two-Third Trays, Full/Half/Two-Third Under Plate, Bowls, Base Plate, Cutleries, Coffee Cup, Snacks Box, Cheese Box, Canister, Clip-On Extension, Ice Bucket etc. for the worldwide Airlines- Emirates, Etihad, SILK, SIA, CATHAY etc.
New Product Development and R&D.
Metal to Plastic replacement. Ceramic to Plastics replacement. Glass to Plastics replacement for various Airlines, Oil and Gas Industries, Medical Equipment,
Thin-wall & IML Product Development.
Cheese Tub with lid, different types of Lids, etc. for Nestle Middle East, Fonterra, Philadelphia and Disposables for Major Airlines worldwide
HVAC and Electrical Product Design and Development
HVAC Dampers, Control Panel parts, MCBs, Switch, Fuse Boxes etc. for ABB.
Tool Room Supervisor
Sep 2010 to July 2013
Company Name: Alpla India Pvt.ltd.
Job Profile :
Looking at the (blow/injection) mould in the tool room.
Mould maintenance according to the mould problem.
To maintains documents as per company standard and also keep the records.
To solved the problems of the moulds in the time of machine running as soon as possible
To control break down, rejection and to achieve 100% machine efficiency.
Project handling of Injection mold, manufacturing & maintenance
Project handling of Compression mold & Resin Transfer Mold, manufacturing & maintenance.
Responsible for Ejector height calculation of mold.
Maintaining 5 “S” activities in shop floor & depute all operators to various m/c.
Responsible for rectification of Injection, Compression & Transfer mold.
Responsible for making Job progress report card of all inserts.
Responsible for making Mold History card.
Responsible for New Tool Assembly & Trial of Injection, compression & Transfer mould.
Operation coordinator in Tool room machine work center
Daily production planning and adjust according to the priority
Study of mold drawing and allotting proper steps for machining detail process planning
Process plan preparation in ERP for machining mold to achieve time line
Preparation of instructions for machining operations
Preparation daily machine loading plan
Job movement monitoring
Electrode requirement and review
Assist in cost estimation for molds and ensure detail process plan matched with estimation
Communicate with project and team to achieve time line
New tool development and rectification
To live honest and hard life to work in a highly challenging competitive environment for the enhancement of my creative abilities and optimum profitability of the organization.