Ref. No. : CA -
26534 (Production - Compounds & Masterbatch with 16.3 years in Plastic Industry)
Highest Education Level
Post Graduate Diploma
Post Graduate Diploma in Plastics Engineering From CIPET, Bhopal in 2003-2005.
Bachelor Degree in Chemistry From APS University in 2002
12th From MP Board in 1999
10th From MP Board in 1997
MBA (Marketing) From National Institute of Management.
Diploma in Business Management From ICFAI University.
Experience in the Production Management, Process Engineering, Quality Management and Plant maintenance of various processes of plastics, Masterbatches and Compounds. Effective communicator with man management skills; strong analytical, problem solving & organizational abilities. Well versed with Quality (ISO) & Safety specifications. Flair to keep abreast the latest manufacturing technologies.
Expertise in managing the process; Polymers Compounding & Master batches (Own hand running experience of Twin screw exterders of Berstorff, Coperion ZSK, Steer Engineering, Leistritz etc. & Single screw extruder with kneader), running of the plant and machinery; and ensuring consistent quality of the product. Materials Commodity plastics (PE,PP,PS,PVC,EVA etc.) as well as engineering plastics (PET,PBT, PA-6, PA-66, PC etc). Colours, Whites, Black, Additives, Filler and special effect masterbatches and Compounds.
A strategic planner with expertise in setting up plant operations, managing produc
Work Experience Details
Since Aug 2013
Company Profile: Leading manufacturer of masterbatch.
Looking after complete operations of the plant including Production, Quality and Maintenance.
Production entry of materials and goods movement in SAP and maintaining shop floors WIP as low as possible to avoid mistakes and inconsistency at shop floor; and reporting as per hierarchy.
Responsible for process control to meet production target; Technical support for process trouble shooting to the masterbatch production line, Colours, Additives and whites.
Help in carrying out safety studies including plant, process, occupational safety; Coordinate ISO related requirements.
Production planning and raw material handling Control raw material and energy consumption to reduce the conversion cost.
Day to day production and prompt reporting of abnormality, deviations, strict adherence to HSEQ guidelines.
Apr 2012 to Jul 2013
Company Profile: Leading manufacturer of Masterbatch.
Looking the complete operations of the plant including Production and Maintenance.
Senior Executive (Production)
Feb 2010 to Mar 2012
Company Name : Machino Polymers Ltd.
Job Profile :
Handling the Complete Production activities of PP Compounding for automobile Industry
Sr. Executive (Production)
Dec 2006 to Mar 2008
Company Name : SRF Polymers Ltd
Job Profile :
Handling the Complete Production activities of the Engineering Plastics Compounding and Polymerization Plants, based at Pantnagar, for automobile Industry.
Aug 2004 to Nov 2006
Company Name : The Supreme Industries Ltd.
Job Profile :
Worked as shift incharge in calendaring and Moulding plant; handled all the activities related to production and Quality.
Masterbatch for Films monolayer as well as multilayer, woven sacs, Pipes and profiles, fittings, Injection, blow and roto moulding applications.
Revised the master plan of the organisation to control: Inventory by making Required Min Max stock Levels; Plant P&L, through Accounting of Various Expenses at plant.
Accomplished 30% increase in turnover without the addition of machinery / equipment in the 1st year. Overall Turnover Doubled in 2 years. Targeting 60% growth in present year.
Key Customers served during PP Compounding for Automobile application: Auto OEMs including Mahindra & Mahindra, Maruti, Hyundai, Honda, Ashok Leyland, Tata Motors, Ford Motors, Volks Wagon, Tafe, Toyota, General Motors. Nissan etc.
Cerified First Aid Expert.
Awards at Initial Career
By MD on report of Observations and Suggestions in the plant during project at SRF Polymers Ltd., Pantnagar for “Best Report”.
New Machine (Extruder & Assembly) installation and Commissioning at Gulf Additives LLC Muscat.
New Machine (Extruder & Assembly) installation and Commissioning at Machino Polymers Gurgaon.
New Machinery installation and commissioning at RP Industries Delhi.
New Plant (Polymerisation Plant) installation and Commissioning at SRF Polymers Pantnagar.
Liaisoning with local authorities for all project activities and inviting tenders.
Production plant Operations with focus on Technology, Production Engineering, Cost/ Energy Conservation with an organization of repute