Ref. No. : CA - 27702 (Quality with 7.2 years in Plastic Industry)

Gender
Male
Age
28 Years
Designation
Manager
Highest Education Level
Graduate - Degree
Notice Period
30 Days
Education Details
B.Tech (Plastics Engineering) From CIPET,
Skill Sets
Highly motivated, goal oriented, Team building, Leadership, Hark Working, Punctual, easily adjustable to environment,
Excellent communication skills

 

Work Experience
7.2 Year(s)

 

Work Experience Details
Manager – Corporate Quality
Since Jul 2018
Company Profile : A pioneer in packaging innovation and manufacturing technology. Manufacturer of Packaging for Dairy, Food & Beverages and Pharmaceuticals etc.

Dy. Manager: 1.8 Year
Sr. Executive - Plant Quality – Task Force : 06 Months
Sr. Executive - Plant Quality Head: 1 Year
Sr. Executive – GET- Corporate Quality : 2.10 Years
Company Profile : Leader in the field of plastic packaging.

Job Profile :
Compliance to the standards (ISO 9001:2015, IS 22000, IS 22002, TS 22002, BRC IOP V5, ISO 18001,
ISO 14001, Part of ISO 22716) and ensuring their implementation
Auditing all plants (5) in India in every month & analyze compliance status against the standards
Handling MR functions of all plants in India
Handling all external (3rd party & customer) audits & sharing action plan + Verification of actions.
Interacting with external agency for their feedback.
Implementation of AVMs as per customer requirement
Conducting internal audit as per standard and score card review against KPI
HACCP – Ingredient + Process hazard analysis. Identification of low, medium & high risk area
HACCP Verification & validation
CCP, CP, PRP, OPRP & their mitigation plan
Food defense monitoring, bio-terrorism & bio-vigilance program
Control of documents, records, GDP.
Management review, review follow-up, MOM
Process control, lean management, zero defect, FMEA (P & D)
Document control & distribution
System health review / Operational review meeting
Change control & management for changes related to 6M
Handling internal & external audits (1st, 2nd & 3rd), CA & verification of CA
KPI Management
Review & verification of customer specification, mis-match analysis, approval & roll-out
Incoming RM & PM testing, verification, review of results & non-conformance analysis.
Supplier evaluation, supplier audit & verification of results
In-process & offline inspection, result analysis, correction, CAPA and verification of effectiveness
Control of non-conforming material at different stages
Handling of deviation related to product, process, design, RUC/RUD
Handling customer complaints, non-conformance, deviations – Brainstorming, RCA, verification of
root cause, Corrective action, 8D, verification of effectiveness of actions
Handling of customer assets, control of test methods, specifications, LSD, approved samples & their retention.
Mock recall, Product Recall, Identification & trace-ability from input to delivery
Training need identification, execution, evaluation & IDP
Customer feedback & action
GMP, Hygiene, Sanitization, Sanitation, cleaning validation, entry & gowning control
Management of glass, wood, metal & brittle plastic
Trial & Validation of mould, process, machineries, lab equipment, material, camera systems, etc
Analysis of repeat-ability of camera systems & capability analysis
Advanced product planning (APQP)
Annual Product Review (APR)
Calibration management, suspect measurement & out of calibration study
Line clearance & product approval
Counter sample management
Online (IPQC), Offline & Pre-dispatch (PDI) inspection of products & release with COA
Gauge Repeatability & reproducibility of inspectors & instruments
SOP preparation, review, implementation & training
SBO & HI
Quality clinic exercise > understanding the gaps under linkage
Analysis through trackers
Process management modelling & process control
Continuous improvement Program + 5S
Integration of QMS, FSMS, EHS & OSHA. Risk Analysis & mitigation strategy planning.

Special Areas – QA / QC / QM
Audit & Standards-ISO 9001:2015,BRC IOP V5, ISO 22000/PAS 223, TS22002, ISO 14001, OSHAS 18001, SMETA
Implementation of QMS,BRC & FSMS
Document Standardization
Audit Management
7QC Tools
Statistical Quality Control
Module Development & Training
HMI Validation
System Validation
Software /Tool Development
Skill Mapping/individual development
Pokayoke
M/C Efficiency improvement & CTO

Machine Exposure –
Technology / Manufacturing
Injection Moulding
Extrusion Blow Moulding
PET-Preform Moulding
ISBM
Decoration - Labeling
Decoration – Printing/coating
Decoration - Sleeving
Assembly ops.

Testing / Lab Equipment
Coordinate Measuring Machine
Magna Mike
Color Matching Tester
Impact Strength Tester
Profile Projector
Torque Tester
UV Tester
MFI Tester
Calipers
Microscope
AA Analyzer
HDT/VSP Tester
Vacuum Chamber
Top Load Tester
Eccentricity/Perpendicularity
Air Jet Erosion Tester
Drop Tester
Bursting Strength Tester
UTM LOI, DSC, TGA, SEM
Induction Liner Sealing Tester
Transparency Tester
Hardness Tester
Color Analyzer

Achievements –
BRC IOP certification of plant
Key accountant of Quality at current company & responsible for 5 plants
Approved Lead auditor for Alpla India Operations – QMS + FSMS + BRC + EHS
Attended 29 Audits from certification bodies & customers (J&J, Abbott, P&G, Himalaya, Cocacola, Unilever,
L’Oreal, Hero, GSK, Amway, UPL, Wrigley, Mother Daily, Bisleri)
- Certified Lead Auditor in QMS : ISO 9001- 2008 , IRCA Approved, organized by INTERTEK (2015) : Gold Seal
Certified Lead Auditor in integrated ISO 14001 & OSHA 18001, organized by TUV NORD Academy at Hard,
Austria, Europe (2014)
Attended / presented @supplier performance JIPM event – CocaCola – (2014)
Certified Six Sigma Green Belt (2013)
Certified Internal Auditor (2012)
Part of Previous company's Academy (Training Center) (2013 – 2015)
Member of Previous company's editorial Team for Newsletter (2013 – 2015)
Awarded 1st in the Academics (B.Tech) –(2008 – 2012)
Awarded as 2nd for Poster presentation at International Conference, APM-2011 at CIPET, Chennai
Qualified intern from FPL, Chennai (2011)
Cultural Event Organizer (2011)
Completed project on “PEEK-PAN based Fuel Cell” at LARPM, Bhubaneswar (2012)
Completed project on “Composite of Epoxy-mullite/ Zircon toughened mullite-Glass Fiber” at CSIR Lab – IMMT, Bhubaneswar (2011)
Completed project on “Study of flame retardancy behavior of plastics according to UL-94 standard” at FPL (2011)

Conferences / Trainings–
Attended INDIA PLAST 2019
FMEA workshop at J&J (2018)
F4SS – fundamental conference (2017)
Attended Seminar-Workshop on “Leveraging Quality Systems for Manufacturing Competitiveness” at FICCI
Behavioral Training (2017)
Team building Activity Training (2013)
Interpersonal skill Development Training (2013)
Industrial visit (Nilkamal, Gothi’s poly prints, FPL) (2011)
Presentation on “Development & Characterization of Glass-Epoxy composite reinforced with Zircon toughened mullite” at APM-2011, International Conference (2011)
Presentation on “Processing & characterization of Glass-Epoxy composite reinforced with mullite from
Sillimanite” at IIT-Delhi, International Conference (2011)
Presentation on “Current trends in bio-degradable polymers” at PLASTICON-2011 (2011)
Seminar on plastics flammability conducted by UL Experts (2011)
Participated/volunteered in International Conference, APM-2010 at CIPET, Bhubaneswar
Designing – AutoCAD, Pro-E
Future Goals
To aspire a suitable position in a result oriented, successful team, where I can exercise my skills to fulfill the
system requirements within organization, achieve company goals and satisfying the customer

 

 

     

 

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