Ref. No. : CA - 27613 (Production - Extrusion with 18.1 years in Plastic Industry)

Gender
Male
Age
39 Years
Designation
Manager
Highest Education Level
Diploma
Current Gross Salary
INR 1000000 /Annum
Expected Gross Salary
INR 1200000 /Annum
Preferred Country
India
Preferred Location
Tamilnadu
Notice Period
30 Days
Education Details
Diploma in Mechanical Engineering From Sri Ramakrishna Polytechnic College, Anna University in 2000 with 65%

CREO-Mold Design-2015- (UMS-Technologies training centre)

CREO-3D Modeling-2015- (UMS- Technologies Training Centre)

CNC-(Programming and Operations)

CNC-Wire Cutting & Sparking-2001-(UMS-Charmless EDM Centre)

AUTO CAD-2D & 3D-2015-(UMS- Technologies training centre)
Skill Sets
Production planning and control

Trustworthy, diligent ,self motivated
Planning and organizing & unity work
Communication skills
Conflict management
Stress tolerance
Judgment and decision making

 

Work Experience
18.1 Year(s)

 

Work Experience Details
Production Manager
Since Oct 2014
Company Profile: Manufacturer of Sanitary ware.

Production Executive
Sep 2007 to Jun 2014
Company Profile: Automotive Industry

Production Supervisor
Sept 2000 to Jun 2007
Company Name : Flow Tech Pipes Pvt Ltd.

Job Profile :
Develop and execute production schedules business demands
Maximize effectiveness of production team, equipment and materials to produce multi line products within planned schedules while reducing costs.
Manage high volume manufacturing of more than 20 -million products per month.
Develop cost improvement projects to reduce production costs.
Lead develops and evaluates production staff of 30 members.
Manage activities related to strategic purchasing to minimize operating expenses.
Control inventory and raw material handling.
Ensure safe work environment through implementation of safety awareness programs.
Design, implement and audit quality control processes.
Assist with new cost quotes and price quotations for products.
Execute and monitor production processes.
Monitored cost and quality production.
Integrated and developed new team members.
Conducted quality control inspections.
Achieved a consistent record of improving production runs and reducing costs.
Preparation of production target and achievement ass per dispatch schedule.
Overall responsibility for injection molding process activities, Manpower handling.
To analyze the parameters and to change if required.
To prepare and analyze the daily down time report.
Preparing of ISO Documents.

Technical Skills:
Injection molding, blow molding machine programming & setup
Toll design & new product development. Project management of tooling fabrication and implementation of tooling into the manufacturing processes.
Lead complex tooling projects from conception through production start-up. Raw materials & machinery procurement. Knowledge about amorphous and crystalline polymers .conceptual design of tooling and vendor selection.
Through knowledge of safety standards & Quality standards systems – SIGMA Techniques testing & methodologies.
Work with tooling suppliers on request for quotation schedules. Mold design ,mold design reviews ,hot runner system selection, mold factory acceptance test (FAT) Project implementation.

Machine Handled:
Plastic manufacturing
Injection molding mc.
Injection mold Design
HDPE Pipe Extrusion
LS-Injection molding mc.
HAITAN-Injection molding mc.
PPR –Pipe Extrusion.
Toshiba.
Arburg.
Engel.
Husky.
Nestal.
Wittmann Battenfeld.
Windsor.
Windsor Extruder.
Jwell Extruder.

Demonstrated ability to:
Effectively lead, coach and develop a large work team to accomplish operational objectives.
Identify, diagnose and resolve operational, manufacturing and maintains problems within deadlines
Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing down time.
Develop new procedures and processes to improve production accuracy.
Set up health and safety audit procedures and improve safety efficiencies.
Competently utilize lean manufacturing, six sigma, Kazan, poka –yoke. 5s and related process improvement techniques to ensure the most cost effective manufacturing process.
Establish and maintain acceptable quality levels for all assigned products.
Interpret and develop reports including standard operating procedures.
Efficiently set and control operational budgets.

Special knowledge:
Plastic manufacturing, injection molding, injection mold design. New product development, HDPE Pipe Extrusion, PPR Pipe Extrusion. Plastic compounding, plastic filler. Mold maintenance, mold miner repairs, Hot runner service maintenance, Mold polishing, Injection Molding machine miner repair & maintenance

Project Work:
Successful Reactionary & commissioning of injection molding unit in RIYADH, KSA.
Future Goals
Production management professional with 17 years experience in large, fast –paced,multi –line facilities. Proven track record of achieving sustained improvements in quality, cost and delivery functions.

 

 

     

 

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