Ref. No. : CA - 27436 (Maintenance and Service - Electrical with 15 years in Plastic Industry)

Gender
Male
Age
39 Years
Designation
Manager
Highest Education Level
Diploma
Current Gross Salary
INR 670000 /Annum
Expected Gross Salary
INR 750000 /Annum
Preferred Country
India
Preferred Location
Telangana
Notice Period
8 Days
Education Details
Diploma in Electrical Engineering From NET, Ahamadabad in 2009 with 67%

12th (MCVC)Electronics Technology From Board of Vocational Education, Amravati with 66.67%

Skill Sets
Experience, with an ability to analyse things and get creative solutions. With hands on experience on Electrical and Mechanical system maintenance, troubleshooting, installation, and commissioning. SPM designing and building. HT/LT electrical power and control system (operations and maintenance of transformers, Breakers, cables termination, Isolators etc.) and Panels (PCC, MCC and PLC), maintenance of Utility equipment (DG set, Air compressor, ETP plant, Cooling tower, Chiller etc.), Expertise in Instrumentation and PLC programming and trouble shooting, Manufacturing of machines in-house / low cost automation as required by process, achieving MTTR, MTBF, reducing downtime of machine, responsible for plant equipment and machines breakdown. Implementation of energy/cost saving projects, Quality control POKAYOKE, Continuous improvement-KAIZEN.

Planning & Development, Effective Time Management, Budgeting & Scheduling, Diagnose/Troubleshoot Problems, Employee Supervision,
OSHE Regul

 

Work Experience
15 Year(s)

 

Work Experience Details
Asst. Manager- Head Maintenance
Since Dec 2017
Company Profile: Manufacturer of OEM leaf springs.
Job Profile:
Handling overall maintenance activities. Increased machine uptime from 96% to 98% through root causes analyses, machine reliability studies and implantation of corrective actions, improved spare parts availability from 81% to 90% and improved plant efficiency average 5% (to 75%) through use of turnover rate studies, lead time studies, flexibility of parts and budget allocations Participated as manager, committee member, scheduler, instructor and mentor. Reduced unexpected large expenditures and improved month-end closing, from 85% of operating parameters to 98% within budget. Machine handled- Mechanical/Hydraulic power press, Gas fired tempering and hardening furnace, Paint shop and oven, Hydraulic operated 10 station cambering fixture, screw compressor, EOT cranes, cooling tower

Engineer Head Maintenance
Apr 2016 to Nov 2017
Company Profile: Machine and press shop vacuum and brake piston auto components manufacturer.
Job Profile:
Machine Shop and Cold Forging Shop
Planning and review daily maintenance status of project and decide lead time for completion of projects.
Responsible for all electrical, mechanical related breakdowns, power saving initiatives and automation of projects.
Coordination for day-to-day activities (power reading, power consumption monitoring etc.) MSEB electric power consumption and maintaining Power factor unity.
Designing, Building and Programming SPM as per production requirement.
Plan and arrange raw materials, spare parts required for rectification of electrical & during mechanical break-downs.
Ensure and confirms the functionality and operation of all the machines during the shifts.
Hands on experience on Motor starters & its connections (VFD, DOL, Star/Delta, Soft starters)

Sr. Engineer Electrical Maintenance In Charge
Sept 2012 to Dec 2015
Company Name : Metalyst Forgings Ltd.
Job Profile :
Execute the commissioning/ breakdown within the framework of Machine Tools Policies and Guidelines.
Maintenance, calibration and management of measuring & control equipment and spares.
Organize the receivables and commercial documents against invoices.
Maintain spares for service equipment’s& M/c.
Runs predictive & preventive maintenance schedules.
Reduction in Maintenance Consumables.
Maintenance of Induction Billet Heater 300KW, 750KW, 1500KW, 2400KW.
Maintenance of Mechanical Press, Coining Press, Band Saw, MIG Welding, Butt welding, Mesh welding, CNC& VMC, CNC lathe, shot blasting machines, DMAG and VMAG Process.
Electrical maintenance of Siemens series (802 D, 810 D & 840 D), Fanuc series oi mate-TB,TC,TD,MD,MC,O-T & POWER MATE & Overhead cranes
Knowledge of maintenance of Robot (ABB).
Responsible for Controlled panel troubleshooting.
Maintain M/c. History card.
Implementation of TPM for Model Machines.
Implementing Energy conservation Projects.
Manufacturing of Machines in-House / Low cost Automation as required by the process.
Project Planning and Execution to perfection.
Improve Machine Uptime [ MTBF] and Machine Repair time [MTTR]
Handle the Electrical Supply system (HT and LT).
Maintenance of Hydraulic system and Pneumatic Systems
Maintenance of Induction Billet Heater.(Inductotherm/ Electrotherm)
Develop Ladder Logic of PLC/ AD, DA and Servo etc.
Well know about Fanuc & Siemens Mitsubishi series
PLC controlled panel designing, programming and troubleshooting.(Allen Bradely, Delta, Telemechaniq
Siemens, Messung, Mitsubishi
Utility 66 KV/33KV, 33KV/415V Distribution transformer, 1500, 750, 500, 250 KVA D.G. Sets (Commins make), Cooling Tower, Compressor: [Kaiser, Atlascopco, Elgi make] 200 cfm, 500 cfm.

Sr. Engineer Head Maintenance
Dec 2009 to Sept 2012
Company Name : Krislur Castomech Pvt. Ltd.
Job Profile :
Handling overall maintenance and project activities
Handling manpower as per requirement depending on skills .
Maintenance, calibration and management of measuring & control equipment’s and spares.
Maintenance of Melting Furnace (Mono track, Dual track),Sand mixture ,Knock out machine, Drying furnace(Gas fired and electric) Belt conveyor, Roller conveyor, Shot blasting Machine, Dust collector; Jolt squeeze machine
Fettling equipment, Compressor, Cooling tower DM and RO Plant
Responsible for Controlled panel troubleshooting.
Implementing Energy conservation Projects.
Project Planning and Execution to perfection.
Improve Machine Uptime [ MTBF] and Machine Repair time [MTTR]
Handle the Electrical Supply system (HT and LT).
Maintenance of Hydraulic system and Pneumatic Systems

Electrician – Maintenance
Apr 2003 to Nov 2009
Company Name : Sterlite Technologies Ltd.
Job Profile :
Handling Shift break down as Shift In charge, repairing electrical equipment.
Maintenance of Hot/cold rolling mill, RBD,RST, continuous casting line, Annealing Furnace, Compressor, Cooling tower DM and RO Plant
Responsible for Controlled panel troubleshooting.
Implementing Energy conservation Projects.
Handle the Electrical Supply system (HT and LT).
Programming and trouble shooting of AC drive and DC drive.
Utility 66 KV/33KV ,33KV/415V Distribution transformer, 2400,1500, KVA D.G. Sets)

Equipment Handled
Hot and cold rolling mill, Tubular machines, RBD Sand plant, RST Sand mixture machine, Multi spindle drilling and milling Mono track, duel track and EI core induction melting furnace, Jolt and squeeze machine, CNC, VMC, Shot Blasting machines, Belt, slate and roller conveyors, SCR controlled anodizing unit, Gas fired oven, Center less grinder, Mechanical and Hydraulic Power press, SCR controlled induction melting and heating furnaces, Gas fired/Coil operated hardening and tempering furnace, Cambering fixture 10 station, Paint shop, Shearing machines, Screw Conveyors, centrifugal Pumps/ Blowers, Air Compressor, Cooling Towers /Chilling Plant/Air Conditioning Units, Gas and LDO fired Burners, Heat Exchangers

Extra Curricular Activities / Awards / Hobbies
Best Performer AWARD Win in 4 Times.
Best Kaizen Award win 7 Times.
Best Innovation Award win in Region
Cost and Energy saving Award Winning 3 Times
Playing Cricket and caroms.
Reading religious books.

System Awareness
IATF, ISO-9001/2015, IS0-14001/2015, ISO-50001

Technical Skills
HT- 66KV/33KV/11KV substation maintenance, VCB,SF6, OLTC/ATCC maintenance, LT- system Control- Expertise in HT/LT control and power system.
PLC / HMI- (A/D,D/A conversion) Designing and developing ladder logic, configuration with field sensor and feedback.
Instrumentation- VFD, DC drive, Vector controller, Servo Amplifier, SCR controller, Soft starter, Induction Heater, Induction melting controller, Burner sequence controller, Burner controller, PID controller, Data logger, Timer, Temperature controller, MPD, Servo Moog valves Designing, configuration, troubleshooting, maintenance.
Sensors- LVDT, Load cell, Proxy switch inductive/ capacitive, Flow/Pressure switch/transducer,
RTD, Rotary/Linear encoder, Tacho generator, Linear resister all type of sensor integration with PLC and PID controllers.
PLC- Ladder logic development, Servo logic, analogue to digital/Digital to analogue Conversion.
SCR controller/VFD/DC Drive- Configuration with field sensor and feedback, programming, trouble shooting.
Utility- Up to 66 KV HT yard maintenance VCB, ACB, SF6, ATCC/OLTC, APFC, EOT crane, Screw compressor, Cooling tower, Chillier unit, Centrifugal pumps, Dust collector, fume exhaust system scoping, designing maintenance and troubleshooting.
Mechanical- Expertise in any kind of mechanical system. Radial/axial play correction, overhauling, retrofitting, improvement and troubleshooting.
Hydraulic & Pneumatic System- designing, maintenance and troubleshooting.
VMC / CNC- Maintenance of fanuc controlled machines. Backlash/repeatability correction, Maxine/turret repairing, ball screw replacement, all mechanical and electrical fault finding, repairing and replacing.

Profile Summary
Automation
Planning, scoping, designing, estimation, implementation of Automation within present budgets and deadlines.
Designing and building SPM as per requirement with safety operation, energy/cost saving.
Coordinating process for the set up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.
Auto component division-Machine Shop (Brake and Vacuum piston) An ISO 2001-9000 companies.

Operations & Maintenance
Planning and effecting preventive/ predictive/ breakdown maintenance schedules of various machineries and equipment to increase machine up time/ reliability
Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipment through application of trouble shooting tools.
Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Coordinating material/ spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.
Maintenance of Hydraulic Press 50ton,100ton,1600ton.
Maintenance of Anodizing Plant SCR operated induction furnace.
Maintenance of SPM Drilling and milling Machine, VIBRO and Dryer machine.
Maintenance of VMC,CNC with Fanuc control.
Knowledge of maintenance of Robot KUKA
Maintenance of Utility equipment’s i.e. DG set / Air compressor / ETP plant / Cooling tower/Chiller and Transformers etc.
Responsible for Operation & Maintenance of HT/LT equipment’s (Transformer, Breakers, Cables termination, Isolators etc) and Panels (PCC & MCC).
Implement the scheduled preventive maintenance of the machines and carryout Preventive Maintenances (PM) of electrical equipment’s.
Responsible for all maintenance related projects like –energy conservation project, cost reduction projects etc.
Achieving KPI, MTTR, MTBF and down time of machines.
Maintenance of Induction Billet Heater 300KW, 750KW, 1500KW, 2400KW.
Maintenance of Mechanical Press, Coining Press, Band Saw, MIG Welding, Butt welding, Mesh welding, CNC & VMC, CNC lathe, shot blasting machines, DMAG and VMAG Process.
Maintenance, calibration and management of measuring & control equipment’s and spares.
Maintenance of Melting Furnace (Mono track, Dual track), Sand mixture, Knock out machine, Drying furnace(Gas fired and electric) Belt conveyor, Roller conveyor, Shot blasting Machine, Dust collector; Jolt squeeze machine
Fettling equipment, Compressor, Cooling tower DM and RO Plant

Systems Implementation/ Process Engineering
Instituting cost control measures through process optimization, implementing effective management tools and by reducing energy consumption.
Developing for maintenance management, quality control and cost control ensuring no over run in the industry standards.
Undertaking business process re-engineering initiatives by studying existing processes, analyzing requirements and customizing systems for enhancing performance.
Ensure that all the measuring equipment are maintained properly and are duly calibrated within the timeframe.
Sound knowledge and experience of Electrical, Electronic and Mechanical in Every machines.
Ensure that the electrical safety norms are practiced and followed by the workmen during the work shifts.
Implement of 5S – Kaizen.
Improve Machine Uptime [ MTBF] and Machine Repair time [MTTR]
PLC controlled panel designing, programming and troubleshooting.( Allen Bradley, Delta, Telemechaniq, Siemens, Messung, Mitsubishi, Kinco, Fatek, Versapro,
Implementing Energy conservation Projects.
Handle the Electrical power Supply system (HT and LT).
Programming and trouble shooting of Servo, AC drive and DC drive.

Team Management
Leading, recruiting, motivating and training the work force to ensure operational efficiency.
Organizing training internal/external programs based on the training need analysis to elevate the skills & productivity of employees.
Working as team leader plan team member shift schedule, review maintenance related project.

Achieving MTBF Target
Proper planning of preventive maintenance schedule on daily, weekly, monthly and yearly basis.
Detail recording and analysis of breakdowns.
Why-Why analysis of critical breakdowns (CAPA).
Review and deploy preventive maintenance checklist & Prepare CLIT Standards.
Determine and monitor predictive maintenance parameters.
Infrastructure and future growth
Implement process improvement projects to improve productivity.
Implement low cost automation to enhance quality and efficiency.
Develop competency in workmen.
Training to workmen and preparing skill matrix.

Operational Excellence
Maintain hazard free operations (Zero Accident).
Follow daily safety check sheets.
Conduct daily tool box meeting.
Implement 5S activity.

Spares Management
Generating Indent with detail specifications of the spare part required.
Taking the quotations for various competitive suppliers available.
Comparison of Quotations based on quality, cost, services.
Maintaining the warehouse, Maintaining spares & supplier database in the system
Future Goals
Growth

 

 

     

 

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