Ref. No. : CA -
27622 (Production - Extrusion - Woven Sack with 16.3 years in Plastic Industry)
Highest Education Level
Graduate - Degree
BE From Electronics Communication Egg, IMRT Gujarat Technological University in 2013
Diploma in Electrical and Electronics (DEEE), Department Of Technical Education, From Sri Venkateshwara Polytecnic, Vellore Tamil Nadu, in 2002
Mass Manufacturing, Process Improvements, Cross-Functional Team Building & Motivation, Start-Up Operations, Cost Savings & Avoidance, Vendor Development for production requirement, Quality assurance, Lean manufacturing, New Product Introduction, Team Management, Liaison & Coordination
Proficient with the use of MS Office, SAP Production Module.
Work Experience Details
Plant Manager – Production
Since Nov 2008
Company Profile: Manufacturer Of PP/HDPE Woven Fabrics/sacks, Leno Sacks, PP Box Strapping, HM/HDPE Carry Bag Film Rolls And HM/HDPE Grocery Film Rolls, Multi Layer Films.
To plan the monthly production activities and monitor them.
To supervise the manufacturing activities in the plant.
To plan all the resources needed for timely production.
To participate in the budgeting activities related to the plant.
To coordinate with the other departments.
Daily & Monthly Production Planning for FIBC bags and its control by systems.
Overall Control of the ongoing Production operations including Inventory Control, Scheduling, Documentation, Equipment Maintenance, Calibration, Shipping, and Quality Control/Inspection
Maintaining the quality with target production.
Maintaining Daily production schedule.
Review of Quality Control Reports.To solves customer complaints regarding quality of products.
Material Planning according to Purchase Orders and Reviewing Daily Fabric Stocks.
Review & Analysis Stores to insure smooth operation with efficiency.
Manpower planning as per production requirements.
Cost, Production, Sales planning and data Analysis.
Analysis of Customer Samples received for orders.
Developing quality systems by streamlining procedures, practices and approach.
Conducting regular internal audits, root cause analysis, troubleshooting and reviews to ensure adherence to highest standards.
Managing various manufacturing operations as per the set parameters & standards as well as experience of developing procedures for operational excellence
Coordinating with buyers, production planning, quality control, negotiations, liaising with various agencies with demonstrated initiatives
Managing product development, production operation, dispatch & liaison to ensure timely achievement of organizational targets.
Leading & motivating manpower; communicate effectively with employees & management through strong interpersonal skills
Project Management Production Maintenance Operations. Quality Assurance
Assistant Manager - Production
Oct 2006 to Oct 2008
Company Profile: Manufacturer of Copper and Fiber Optic Cable Assembly, backplanes and Value Added business.
Coordinate the activities in design & prototype of new product development
Assist in approvals and follow ups with OEM Engg. Team
Develop new Samples as per Customer Requirement.
Generating Bill of Material
Design New Product Development Wiring Harness R & D
Coordinate the activities in design & prototype of new product development.
Defines the equipment, jigs, and fixtures to be used to meet the desired quality output & cost.
Re-designing and modification of the layouts to streamline the flow of material and man. Continually improve the process by providing appropriate manufacturing aids like jigs, fixtures & tools as required to simplify the existing processes
Focused on cost saving kaizens, space reclamation, and manpower reduction by atomization of process, and line balancing for productivity improvements.
Product BOM structuring and submission of ECO’s for top level assemblies.
Defines the equipment, jigs, and fixtures to be used to meet the desired quality output & cost.
Defining new product test steps to assure efficiency in mass production
Designing and developing assembly and continuity check jigs and fixtures for wire harness assembly and developing and setting up of crimp pull test setup as per the design for NPD activity
Provide continuous assessment of project management best practices to ensure new, innovative project management practices can be applied to all the new product development process
Driving correction of quality issues related to product and process
Adhere to project management requirements for the wire harnessing. Experience Medical, Automotive and Elevator harness manufacturing.
Resolving issue related to BOM mismatch, process improvements.
Senior Engineer –Production & Process
Dec 2003 to Sep 2006
Company Name: Gebeur & Griller Cables and wires Pvt. Ltd.
Implemented & refined manufacturing processes by applying continuous improvement principles to all areas of production. Drove change management process for the product line.
Implementation of individual production setup to single piece flow production line setup.
Under gone Poke & Yoke training for strong mechanism implementation in line.
Undergone Manpower & personality development, supervising skill training.
Two bin system implementation in the line.
Increased productivity by 40% and achieved 90% in travelling cable line by introducing the roller table and two bin systems.
Implementation of dress code & job /time cards
Reduction of MRB and non-conforming material inventory. Improved the process by providing appropriate manufacturing aids like jigs, fixtures & tools as required to simplify the existing processes.
Conduct capacity analyses and process simulation models to forecast factory requirements for capital equipment, floor space, direct labor and miscellaneous tools
Jul 2002 to Nov 2003
Company Name : OPTO Circuits (India) Ltd Electronic City.
Company Profile : Opt Circuits (India) Limited (OCI) is a vertically integrated multinational medical technology Group that specializes in primary, acute and critical care products for the global markets. Group companies such as Criticare, Eurocor, Mediaid, AMDL and Unetixs Vascular are leaders in cardiac and vital signs monitors, emergency cardiac care equipment, vascular treatments and sensing technologies.
Job Profile :
Standardize production equipment and processes to improve manufacturing process control, safety, quality efficiency and maintainability of existing products. Document manufacturing method definition with settings and adjustment limits with appropriate documentation
Evaluated and assessed manpower and then balanced labor on an underutilized production line and removed non-value added work resulting in increased productivity by 10%.
Setting up automating wire cutting / terminal crimping connection up to temporary assembly
Designing and developing assembly and continuity check jigs and fixtures for wire harness assembly and developing and setting up of crimp pull test setup as per the design.
Maintain Inventory index as per the MRP requirement and place requirements based on the 12 week MRP in order for smooth production run.
Lead New Product introduction of all new cable assembly, Plastics being produced at the manufacturing facility including development and implementation
Addressed and resolved delivery, quality, and staffing issues within new facility by implementing sigle part flow and time study techniques. Created new technologies and systems to strengthen product development. Design Change Notification / Process Engineering. Managing multiple projects related to continuous improvement. Review and approval of NCR and MRB disposition tasks
Interface with Supplier Quality on supplier related defects. Conduct root cause analysis on product quality issues
Optimize manufacturing process through systematic time & method study.
Professional Training's Attended: POKE YOKE training, 5S training, and Manger skill development.
Defining machine and production equipment requirements.
Planning the process arrangements as per quality requirements.
Operator training and troubleshooting training.
Develop training materials for operators on new process and assembly.
Conduct/review performance appraisals of Production operators and recommend, recognition as required.
Achieving daily and monthly production targets
Resource planning and effective utilization - Man, Machine, Method, Measurement Material management.
Production performance monitoring.
Implement work management and ensuring PQCDSM targets.
Controlling the WIP.
Introduced new products into production, developing, implementing and managing new processes to improve quality and productivity. Hands-on experience in fabrication, machining, assembly and lean manufacturing.
Enhanced financial performance, productivity, quality, safety, and service & customer satisfaction.
Competent, diligent & result oriented Engineering/Manufacturing Management Executive, offering 16+ years experience in Production Planning & Control across Start-medical harness, Elevator harness manufacturing, PCBA, PP/HDPE Woven Fabrics/sacks, Leno Sacks, Process engineering, keen analysis and team approach to implement best practices, adept at working in high pressure environments with strict deadlines and multiple deliverables.
Well versed with delegating work schedules, preparing SOP’s. Proficient in implementing new techniques for cost & time saving. Line set up, Work instruction creation.
Perfect team lead having ability to lead cross-functional project teams and integrate their efforts to maximize operational efficiency. Proficient in striking perfect coordination with all involved agencies ensuring bottleneck-free work execution.
Maintain the document & records related to ISO 9001-2008.
Production Planning and Control, Coordination and Material Handling.
Planning and realization of measures to increase productivity.
Training of personnel in production processes.
Analysis of rejection & implementing of effective corrective action & monitoring.
Planning of start of production for new products
Ability to use sound judgment & decision-making skills and effectively perform in a self-directed environment. Armed with strong analytical and problem solving skills. Superior communication and interpersonal abilities.