• Gender: Male
• Age: 44
• Designation: Manager
• Highest Education Level: Diploma
• Notice Period: 30  Days
• Work Experience: 21.5 Year(s)

Education

Diploma in Plastic Technology from G.B.Pant Polytechnic

H.S.C From C.B.S.E in science stream 

S.S.C From C.B.S.E with general subjects

Skill Sets

Experience:
13 years hands on experience on Quality Management System.

Key Skills:
Through knowledge of ISO /TS: 16949 Quality Management System.
Skill hands on sketching.
Hands on ERP functional for QM
Problems solving approach & good understanding of Engineering Drawing.
Good presentation & communication skill.

Computer Proficiency
Ms-Word, Excel, PowerPoint &Internet

Work Experience

Manager-Q.A & M.R 
Since Oct 2013
Company Profile: Is the ISO/TS16949 and ISO 14001 certified manufacturer of electroplated plastic & other non-electroplated plastic, sheet metal & rubber parts for many automotive OEMs and other Tier 1 supplier. Highly equipped tool room with all modern & conventional machines, Molding Plant with 18 Injection molding machines, Automatic (SCCADA control) plating plant, Press Shop, Assembly shop & CADD center.
Major Customers
MSIL, Honda Car, Honda Motorcycle & Scooter, Ford, Hyundai, General Motor, Yamaha, Tata motors, Renault Nissan, Mahindra & Mahindra, New Holland Tractors and other tier 1 suppliers like Sun Vacuum, SunSteering, Varroc Polymers, Rinder and Fiem.

Parts Manufacturing.
Plastic Molded Parts: - Door Visor & Cladding, Bumper Protectors
Chrome Plated Plastic Molded Parts:- Head & Tail Light Garnish, Front Grill, Fog lamp Garnish, Back Door Garnish, Door Handles, Side Mirror Sculp.
Sheet Metal Parts: - Door Scuff Plates, Window Frame Kit, Wheel Arc & Mufflers
Tubular Sheet Metal: - Front & Rear Safety Guards.
Sheet Metal with Plastic Parts: - Illuminated Scuff Plates.
Rubber Extrude Parts: - Chrome Beading.
Rubber Molded Parts: - PVC Dash Mats
Job Profile:
Process Handling
Plastic Injection Molding, Chrome Electroplating, Press Shop, Paint Shop, Slitting, Shearing, Screen Printing on Sheet metal, Sand Blasting, Ultra Sonic Welding, Wire Harness Assembly, Lamination, Welding, Powder Coating etc.

Quality Assurance & Controls
Accountable for overall quality objectives leading to customer satisfaction and meet production process requirements.
Responsible for monitor and review the quality KRAs and KPIs for adherence to customer specifications and other regulations.
Establish quality plans for APQP deliverables through project team involvement while ensuring APQP and customer deliverables are being fulfilled (i.e., DFMEA, PFMEA, Capability studies, Control plan and PPAP)
Problem identification and resolution using SPC, fishbone and data/root cause analysis etc. Anticipate potential problem, plan appropriate resolutions, and take early corrective action before problems happen, authority to engage entire organization to address issues and restore program integrity.
Communicate Quality issues to responsible parties to maintain customer requirements.
Close monitoring of In-house Rejection PPM, find causes and take actions to reduces same.

Supplier Quality Assurance
Review procurement documents to ensure that quality requirement have been correctly translated into purchase, requisitions and design documents.
Ensure the verification of inspection documentation and test certificates for materials supplied by vendors.
Review supplier process, inspection methods and personal qualifications in accordance with contractual requirements.

Quality Management System
To ensure the compliances of QMS (( ISO/TS 16949-2009, ISO 14001) throughout the organization & monitoring the performance of the QMS .Review & Update all 4 levels QMS documents Manual, SOP, WI, Formats & maintain change records .Plan & conduct Internal Assessment Audit & MRM raise reports; follow up action & closing NCs. Arrange & conduct Customer Assessment Audit & Surveillance Audit, raise reports, follow up action & closing NCs .Ensure the effectiveness of internal audit tool.
Customer Handling
Communicate with customer in their format & language.Handling the customer complaint & following the reaction plan. Analysis the customer returns , implement CAPA & maintain the records.Conduct customer satisfaction survey.

New Product Development
Establishment of the process to develop the new product. Proto type sample development, trial, inspection of the new sample performance, physical, visual, metallurgical.Documenting, demonstrating & presenting as per customer requirement.PPAP submission. During the development of the new product always in contact with customer.

Quality Lab
Conducting Various test & raise report as per quality plans or as per customer schedule following global standards like CASS test, Thermal Cycle, STEP test, Micro porosity, Ash Content, MFI, Impact Test, Plating Thickness, Tensile on UTM & Volumetric Tests etc.
Training & Data Management
Identifying the training requirements & arrange training at different areas as follows
For QMS-ISO9000 , TS16949, ISO14001
For Quality Tools-MSA, SPC, PFMEA
For Analysis Tools-8D, 5Why, Fishbone Diagram
For Product & Customer Requirements
At Shop Floor-On job Training
For Material Handling System

Warranty Analysis
Analyze and resolve problems and provides technical assistance as necessary.
Responsible for warranty costs and initiatives for the reduction of the same.

Senior Engineer-Q.A 
April 2008 to Sept 2013
Company Profile: Manufacturing of  Plastic & Rubber Parts and supplied to various Automobile OEM like MSIL, Tata Motors, Ashok Leyland, Mahindra & Mahindra, Daimler, SML, Nissan, Piagio etc. The company has ISO/TS 16949, EMS Certification and Products confirms to the international standards such as JASO, ASTM, DIN and BS.

Engineer – Q.A (In process & SQA)
Sept 2003 to March 2008
Company Name: Machino Plastics Limited.
Company Profile: Has been in the Plastic & Rubber moulding business since 1987. The company is listed in Bombay stock exchange. Quality certification includes the ISO 9002, QS 9000, ISO 14000, ISO/TS: 16949 and OHAS 18001.
The company has an extensive customer base the includes Maruti Suzuki India limited, Eicher Motors Ltd, Whirlpool India Ltd, Suzuki Motorcycles India Pvt  Ltd, Hero Motors  and SMR Automotive (Motherson ) Ltd The manufacturing plant at Gurgaon and IMT Manesar, Haryana, India boasts of micro processor based Japanese Injection moulding machines form 100 ton to 3150 ton with  a sophisticated design department.
Job Profile: 
Hands of Experience on instrument/devices 
Vernier Calipers, Micro-meter, Height gauge,  Tensile Strength Tester, Profile Projector, slip & pin gauge, Roughness Tester, Lux Meter, MFI tester. Gloss Meter.

Hands of Experience on materials
PP ,Nylon, ABS, PC, POM, Bakelite, DMC,HIPS, EPDM & PVC Rubber, SS, MS etc

Future Goals

To work with dynamic & result oriented atmosphere which provides me a challenging carriers and opportunities for learning, growth and for utilization.