Ref. No. : CA - 19453 - (Production Planning - Plastic Products and Processing – with 15.5 years in Plastic Industry)

Education

Diploma from Institute of Chemical Technology, Tharamani, Chennai in 2009

H.S.C in Computer science in 2006

Skill Sets

Over all control on Planning, Quality (In-House), Technical (Mixing and lab) related activities

Work Experience

Dy. Manager – Tech (Process Engineering) 
Since Nov 2013
Company Profile: Leading Manufacturer of Automotive Molded Rubber products and Engine Mounts, Hydro Mounts, Strut Mounts and top kits, Transmission Mounts, Industrial Auto Vibration Mounts, Carborator Flanges. Silent Block Bushes, Rubber Moulded, and extended parts.
Job Profile:
Over all control on Planning, Quality (In-House), Technical (Mixing and lab) related activities
Planning :
Facilitate and provide data to prepare all sales forecast and implement all new products and processes for all manufacturing plants.
Assist to obtain and manage all orders and deliveries for all external processes and prepare reports to be presented to management and manage demand and supply of all materials.
Participate in all evaluation meetings on weekly and monthly basis.
Plan inventory levels and locations and execute all forecasting and planning programs.
Process requirement and analyze all working of supply chain team.
Quality :
Drives identification of the root cause of quality issues and execution of product quality improvements through preventive or corrective actions.
Provides support and the voice of the customer for internal manufacturing sites regarding change management, discrepant material and product qualifications. Overviews and performs quality audit activities, provides expert knowledge with quality tools and methods and helps to ensure quality of manufactured products.
Manages Freescale quality rules, process structure and documents. Coordinates internal and certification audits. Leads continuous improvement activities. Helps to ensure that customer-specific requirements are available and understood.
Interfaces with suppliers for Quality related tasks, audits and incidents. Drives supplier quality improvements and handle supplier audits, data collection and analysis and quality related items, including issues and changes.
Technical:
Responsible for manage and provide technical direction for the rubber mixing operations.
Managing for mixing plant operations (production control, engineering, and quality control laboratory).
Managing all Lab related activities
Knowledge in Internal Audit(Training attended in Gurgaon)

Engineer(material Testing), Lab.
Feb 11 to Nov 13  
Company Profile: Leading Manufacturer of Automotive Molded Rubber products Ancillary
Job Profile:
Engineer- material Testing.
Over all control on Material testing lab related activities.
Testing of Plastics & Rubber Products (MS/ES (Hyundai), ASTM, SAE Products to meet quality standards in the most cost efficient manner. Supervises, schedules and trains laboratory technicians
Product Validation and reverse Engineering for the comparative study and improved performance of the products and trouble shooting and Improvement
Specification development and standardization
Manages the calibration of all pertinent laboratory equipment including contracted services
Cost reduction through Localization projects  
(Localization of   Rubber Compounds)
Identification of improved materials for the better product performance.
Co ordinate with production for trouble shooting and smooth running of production without any technical related problems.
Rejection analysis and improvement activities
Technical support for design for evaluating development samples.
Responsibilities - Quality Assurance:
Practiced the standards ISO 9000, ISO /TS16949 
Implementing 5S, 3C, FIFO & Mistake Proofing concepts
Involving in trouble shooting and taking corrective actions on in house.
Liaison with customers on quality issues and involving taking corrective actions.
Ensuring ISO/TS 16949 systems are in place and monitor the same.
   
Raw Material Inspection in charge
Jun 09 to Feb 11
Company Name: Hwaseung Materials (India) Pvt Ltd
Company Profile: Leading rubber compounds & rubber products to automotive industries supplying to Hyundai
Job Profile:
Raw Material Inspection  
Testing of all raw materials (Polymer, Carbon, oil, Chemicals) Generate report.
Giving approval for material.
Development Raw material Localization
FMB Trial batch mixing. 
Evaluation test carried out for development recipe (Heat aging, oil aging, volume swell, compression test.)
Compound Test: 
Testing of master batch & final batch of rubber compound 
Rheo Meter, Mooney viscometer, Basic Properties 
(HS, S.G, Tensile Strength, Elongation)    
Knowledge & skills
Knowledge of rubber compounds & compounding raw materials.
Quality System Implementation in labs.
Inspection procedure prepare of work instruction, test method, test specification.
Having Knowledge in Rubber Compounding and having thorough knowledge in testing of rubber & rubber products (Rheo, Mooney, UTM, Ozone, Low temp.testing, aging testing)
Knowledge on QMS, ISO/TS 16949, ISO14001, 7 QC Tools, why why analysis.                
Attending customer complaint
Suppliers plant visiting.
In plant Training: 
VP Engineers Pvt Ltd., (Plastic)
Sundaram TVS Tread., (Rubber)  

Future Goals

Work towards the goals of the organization and be the high performer.

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