• Gender: Male
• Age: 33
• Designation: Senior Executive
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 13.5 Year(s)

Education

Pursuing Engineering - Institution Of Mechanical Engineers From AMIE (Mumbai) in 2015

Diploma In Plastic Technology From CIPET (Bhopal)in 2011 with 77.05%

H.S.C. From B.S.E.B. Patna (Bihar) in 2007 with 57.02%

Skill Sets

Computer Skills
Basic knowledge of MS OFFICE ( WORD, EXCEL,POWER POINT )
PAULSON PROGRAMME (computer based training program)

Good hand in Process improvement of all kinds of solid and Gas/steam Assisted Injection Moulds.
Have Good patience to work under any pressure
Problem solving ability - logical approach to solve the problems
Good Experience in building team and motivate workers for better productivity.

Work Experience

Sr.Officer-Production
Since Aug 2014
Company Profile: Is a leading electronic company manufacturing color Television, LCDs. LEDs,
Mobile, Washing machine, Cooler, Refrigerator, Air conditioners and all kinds of thermo wares. Having its own two plastic molding shops for making plastic components for its electronic goods.
Job Profile:
Heading complete shift production activity of it’s
biggest plastic molding shop consisting 22 injection molding machines ranging from 530 ton to 1300ton (Haitian, CLF, Jinwah, JSW, LG etc..) equipped with Gas assisted injection molding process as well steam assisted (Hot and cold) injection molding process.

Functional Objective:
To work as an independent owner of respective shift.
To support the production process for handling and preserving of raw material, components and scrap.
To adopt discipline and best business practices in Plastic Molding Shop for efficient and effective
Functioning.

Position Objectives:
To assist Production HOD to accomplish the targets given time to time.
Optimization of resources like material, manpower with respect to production plan.
Co-ordination with the maintenance department to carry out preventive and breakdown maintenance,
Tracking of MUR, MWR, etc.
Optimization of cycle time of all running molds and to validate the process with related ISO documents.
Co-Ordinate with PPC for smooth running of production in daily practices.
To monitor the procedure for quality checks at production level.
To address the difficulties of sub-ordinates and ensure cohesive working at shop floor.
To implement decisions taken by superiors at shop floor.
To provide on job training to new workers and operators.
To ensure proper housekeeping, safety of man, machine, utilities etc.
To ensure the quality output of molded parts as per FPA sample.
Interaction with other departments like quality control, maintenance, material and tool room.
To organize the transfer of components produced to stores
Handing over of the shift to next in charge with important instructions.

Sr.officer-Inj. Molding as shift
July 2011 to Aug 2014
Company Profile : Is one of the premier television manufacturers in India, engaged in the design, branding, assembly And marketing of Colour Televisions, Washing M/Cs, A/C and DVDs. has own Injection Molding plant in Oct.’2003 to produce it’s all TV cabinets.
Job Profile : 
Carryout the production as per planning.
Implement corrective & Preventive actions to reduce rejections and non conformity.
Implement and monitor the effectiveness of daily Autonomous maintenance to increase the life of
Machine & equipments.
Implementation of 5S, Kaizen, POKA YOKE and one point lessons to improve the work place and
Process.
Troubleshooting of Gas assisted, Steam assisted & Conventional moulds, Robot programming.
Processing experience in new mould trials for TAPS, Mahindra & Mahindra, TVS, Maruti Udyog
And Honda and OEM suppliers specially Sridevi Tool Engineers, Devu Tools, Abhijit Industries,
Bharat Industries (Automotives parts maker), MOLASI (Cooler parts), Leo Plast (House hold
Products).
Machine load scheduling and man power handling.
Training needs identification and development of machine operating staff.
Process Optimization, Simplification & Standardization.
Control of consumables & elimination of wastages.

Training Undergone
Six sigma white belt project.                  
Self development.
ISO- 9001 & ISO-14001 (awareness).          
Fire Fighting & safety.
5’S                                             Corrective & Preventive Action (CAPA).
One Day Training on 7 QC Tools

Industrial Skill Of Experience
I have been successfully working independently as a “Shift Production Officer” of World Class Injection molding shop floor containing higher tonnage injection molding machines up to 1600Ton.

Expertise with below:

Production Process: Practical experience of process set up, trouble shooting and process Improvement of injection molded plastic cabinets for TV, LCD, LED from various injection molding Process (conventional, Gas Assisted injection molding, Steam Assisted Injection Molding process Etc.). Well skilled to set any kind of moulds with standard quality consistency and less rejections.

Raw Material processed: HIPS, PC, ABS+PC GF, ABS/PMMA, PP, HDPE, GPPS, ABS, PMMA etc.
Machine handled: JSW Fully Electrical machines 850Ton, 1300ton; JSW 850T & 1600Ton of Hydro-Electrical, Haitian (530T- 800T), LG (650T, 850T, 1050T), CLF 1000Ton, Jinwah 700ton etc..

Ancillary/Utility handled: Cinpress Gas Assisted Injection system, Pressurized Rapid Hot & Cold System of Massang, Robots (Make: Yushin & Star Seiki), Chillers (Make: Reiken, Shini & Blue Star), Raw Material conveying system (Conair, Shinni, Prasad, L&T ), Air Compressor (Atlas Copco, Bauer), HRC (Yudo, Devanshi), Water MTC (Tempcon, Massang & Conair), Oil MTC (Conair) etc.

PPC: To follow up daily production planning control to organize MOULD CHANGES on daily basis with Prioritize, considering Best Mould & Machine combination. Monitored required R/M, MB, Packing Accessories (Box, Polybag, foam bag, partitions and trolleys) as per respective BOM to run all planned Moulds without stoppage.

Grinding Usage: My best skill is to consume the runner and rejection grindings on line and to reduce Lumps generation.

Report: To prepare Shift production reports based on hourly production report of every machine. Mould Unloading Report, Breakdown Report, Rejection Analysis Report, Raw material Requisition etc.. and maintaining daily LOG-BOOK.
Reporting: Two Jr. production engineers, two mould changers, and approx Fifty workmen(Supervisor, Operator, Packer, RM mix, Dispatch team etc..) are working under me on rotational shift.
I am reporting to Production Manager

Future Goals

To work for a reputed organization, where I may get more opportunity to expose my “technical skills of 04Years molding experience” for a high productivity.