Ref. No. : CA - 19493 - (Production - Dies & Tools – with 24.5 years in Plastic Industry)

Education

MBA From Symbiosis Pune.

B.Sc.From Utkal University (Orissa)

Post Graduate Diploma in Plastic Processing Testing Technology from CIPET, Hyderabad.                

Skill Sets

Computer Knowledge:
Proficient in MS-Office (Word,  Excel and PowerPoint)

Work Experience

Manager - Mould Management
Since Jan 2008
Company Profile: Manufacture of injection moulds & Moulded parts for automotive, Industrial & Home appliances & packaging.
Job Profile:
Conducting New mould trials & Establishing process parameters on injection molding machine.
Co-ordinating with tool room engineer for mould correction & Mould maintenances.
Process parameter setting on injection moulding machine.
Handling Multi Cavity Hot runner moulds with side core actuation system
Manufacturing/modification of moulds by coordinating mould makers.
Trouble shooting & giving action plan for customer quality issues.
Expertise in Plastics (Moldings & Molds)

Senior Production Executive               
Jan 2007 to Dec 2007
Company Profile: Manufacture of injection moulded parts for Automotive, Industrial & General applications and Manufacture of Fabricated foam parts for protective packaging.Supreme Group manufacture of Washing machine,T.V cabinet & automotive Components of OEMS i.e.Whirlpool,Ashok Leyland,NCR,TCL,Samsung
Job Profile:
Man power planning, monitoring & control of production according to plan/ schedule
Machine parameters setting & also keeping close observation on the quality of product.
Rejection analysis and action to reduce it.
Motivating works to maintain the quality standard of the company's product with achievement production targets in time.
Provided On Job Training (OJT) to operators & linear development programmed (LDP) to our subordinate for their improvement.
Trail of new moulds & material
Implementation of TPM related activities.
Involve in new product development to do trial for sample or pilot lot production.
Development of fixtures & jigs.

Senior Engineer.
Aug, 2001 to Jan, 2007
Company Name: Bright Brothers Limited 
Company Profile: Manufacture of Refrigeration & Atomobile Components of OEMS i.e. Whirlpool, Maruti, Tata motors, Hundaui motors ,Honda motors and also maker of Kitchen product
Job Profile:
Machine parameters setting & also keeping close observation on the quality of product.
Troubleshooting (during processing)        
Keeping observation on material & product during machine setting.  
Hourly monitor of production to achieve target as per plan
Development of fixtures & jigs.
To supervise quality circle activities

Process/machinery Exposure:
All type of injection Molding machines DGP Windsor (SP serise), Eletronica, JSW (japan), NESSIE660T (japan), L&T660T,UBE650T to UBE1300T Batenfeld 440T,650T.

Exposure On Mould:
Two Plate, Three plate, Hot Runner, Multi Cavity precision Moulds & Insert Moulds.

Material Processing:
PP (HOMO, Co-Polymer)
PE (HDPE, LDPE, LLDPE)
HIPS (Natural and FR Grade), ABS, GPPS
PA6, 66, POM, PC.
PEEK & PBT. 

Achievement In My Present Concern:
To reduce mould change over time by 56 mints to 34 mints
To increase productivity by reduction of cycle time.
Cost saving by reduction in Lumps. 
Quality Assurance 
Conducting regular audits for process compliance. 
Evaluating vendor performance to ensure supply of quality material. 
Implementing various techniques for cycle time reduction and entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits (internal & external). 

Trainings Undergone:-
5 S and Waste Elimination (3 ?M?) conducted by CII-ACMA.
Receiving training for implement of ISO9001:2000 & ISO 1400:2004
Receiving training for implementation of 5?S, TPM & quality circle Receiving training on 7QC & Management Tools
Receiving training for Production Management,Organised by AOTS  Japan.(The Association for Overseas Technical Scholarship)in co-operation with ACMA

Future Goals

Growth

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