• Gender: Male
• Age: 46
• Designation: Department Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21.5 Year(s)

Education

B. Tech in Plastic Technology From H.B.T.I Kanpur in 2002

Skill Sets

13 Years Of Work Experience In Injection Molding.
Good Exposure In Production, Assembly, Quality, Tool Room, Maintenance.

Work Experience

Production Head 
Since Mar 2012
Company Profile: Is A TS 16949 And ISO 14001 Certified Company. Core Competency Includes Design & Development Of Mould, Manufacturing Of Plastic Components For Automotive & Home Appliances, Electronics And Consumer Durables And Assemblies. Major Oe Customers Are L G Electronics Pvt Ltd., Samsung Electronics Co. Ltd, Lumax, Mahle Automotive System, Trelleborg Automotive India Pvt. Ltd, Eureka Forbes Water Purifier & Etc.
Job Profile:
Provide leadership for the successful day-to-day operation of the facility.
Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards.
Be responsible for production output, product quality and on-time shipping
Molding & assembly quality are for checking visually molding defects like short molding, fitment with sub part, 3F issues etc.
Monitor operations and trigger corrective actions.
Review established production schedules for all manufacturing departments to insure established inventory levels are met while operating at the highest efficiency possible.
Maintain and support a superior safety and 5S
Remove waste and constraints from the production process to improve efficiencies and enhance productivity.
Maintain Inventory levels and control flow of product from our subsidiaries.
Active participation in customer complains & warranty rejection analysis and problem solving.
Deploy structured 5S and Ensuring a safe & clean work place for all.
Daily and monthly rejection analysis.

Manager Production 
Aug 2006 to Mar 2012
Company Profile: An ISO/TS 16949-2002 Company. It is permanent vendor of various customers like GAL,Tecumseh, Lucas Tvs, Philips India, Philips Poland, ABB, Voltas, Pricol,Boss,Brose, Inergy, continental, Tata motor etc. It is a manufacturer of Electrical Lighting and Automobiles components.
Job Profile:
To organize welcome meeting per day of Eng. Supervisor operator for the purpose of good quality product.
Maintain the document of ISO/TS-16949-2002
Planning of mold loading as per dispatch schedule.
Increase plant Efficiency.
Meet the KRA.
Customer complains.
Raw material handling like PBT, ABS, PMMA, HIPS, NYLON, POM, PPUV, PPTF, Thermoset (BMC) etc.
M/C handling like Jon Wai Haitian, Nan Rong, Hwa-Chin (Thermostat).
Costing Estimation / Approval for New Part Development.
Minimizing performance bottlenecks for achieving high productivity.
Process audit and testing according to process parameter
Productivity Analysis, achievement status & variation.
Active participation in customer complains & warranty rejection analysis and problem solving.
Deploy structured 5S and Ensuring a safe & clean work place for all
Daily and monthly rejection analysis.
Process Improvement and simplification.
Responsible for on time delivery, cost reduction, manpower training.

Engineer to Assistant Manager
May 2002 to Aug 2006
Company Name: Kunstocom India Ltd, Design & Development Of Mold, Manufacturing Of Plastic Components For Automotive  Electronics And Consumer Durables And Assemblies.
Jobs Profile: 
Execute the production plan on daily basis.
Man power planning and control.
Set process parameter and control.
Eliminate process defect.
Active participation in customer complains & warranty rejection analysis and problem solving 
Maintain 5S on shop floor.
Daily and monthly rejection analysis.
Process Improvement and simplification. 
Process sheet and work instruction for existing and new development.
Documentation as per ISO 9001.

Technical Skills
Manufacturing Process
Injection Molding (Plastics Machining process for New Mold making Assembly, 
Manufacturing System Tools Line Balancing, 
Productivity measurement  
Engineering Parts development, Process development ,Process automation, Project Execution
Raw material and mold trials 
Quality System ISO 9001:2008, ISO/TS 16949:2009
Statistical tools SPC,MSA,7 QC tools
Others FMEA, PPAP, CP, CAPA
Inspection
Maintenance  TPM Concept