Ref. No. : CA - 19508 - (Maintenance and Service - Mechanical – with 25.5 years in Plastic Industry)

Education

Diploma in Electrical Engineer From IST Institute

I.T.I. Electrician From Vidyasagar education society Buldana 

S.S.C From NASIK .Board in 1995

Skill Sets

Total Seventeen years experience inInjection Molding Maintenance
PLC base Injection molding machine including Electrical, Hydraulic & Electronics side.
Knowledge and experience of working at all stages of Maintenance.
Proficient in maintenance of new product development.
HandledVarious type of IMM And Utility

Technical Skills:
Sound Technical, Rout cause analysis. Manpower deployment and handling skill Creating an great team work culture.
And motivate to team members for same.
Operating System: Window 98/2000/ XP
Office Status: MS-Office 2000 – 2008 SAP System
eMPro& CMMS
Computrise Maintenance Management System
Erp system and Internet

Work Experience

Assistant Manager Maintenance
Since Feb 2016
Company Profile: Manufacturer and supplier of plastic moulded modules, engine valves, machined forgings, exterior lighting, electrical systems.
Job Profile:
Reporting to Plant Head
To prepare Annual Predictive & Preventive maintenance plans for all productive and non-productive plant, machinery and equipment.
To ensure effective planning and execution of work.
To ensure the right tools & tackles are available and to maintain the same.
To develop the team members through continuous assessment and training
To identify and manage spare parts critical & consumables.
Monitor power consumption and ensure power factor maintained.
Monitor & analyze machinery & equipment failures, initiate corrective & preventative actions.
Ensure predictive and maintenance system is implemented.
Ensure that all inspection equipments are adequately calibrated and suitable for its purpose.
Motivate all employees working under control,
To make sure that all employees working with using PPE.
Maintain proper housekeeping and cleanliness at work place, shop floor and premises.
Maintain spare part of machine & accessories
Cost Nigotiatiation

Achievement:
Handling measure activities of MaintDept
Reduce breakdown maintenance.
Maintain spares parts list and inword out word.
Man power Handling.
Improve The machine and Equiepment condition.
Continual Imtrovement
Reduced elcecticity and Water consumption.
Reduce the maintenance cost through devlop the local supplier And Continual Imrovement.

Assistant Manager - Maintenance & Utility
Jun 2012 To Aug 2015
Company Profile:A largest  manufacture of plastic molding in Automobile component.
Job Profile: 
To guide the team of Machine maintenance for enhancing their knowledge regarding troubleshooting of Machine and to maintain the machine condition.
To plan and improve machine condition through preventive and predictive maintenance.
Monitoring the machine breakdown and its troubleshooting.
Supporting production team to reduce cycle time and related activities in machine     improvement.
Drawing for machine parts or spares and layout preparation.
Technical supports to all activities of Mold maintenance.
Monitoring the mold change activity and identifying time wasting activities, plan and implement to eliminate those time wasters and reduce the mold change time by TPM. (SMED)
Up keeping and maintenance of machine records, machine/mold drawing and all the important information about the machine. Guiding the team of engineers and technical assistants for troubleshooting of various technical difficulties.
Maintenance of Injection molding machine Assembly conveyor 
Carrying out Preventive Maintenance schedule.
Analysis of breakdown taking corrective & preventive action.
Maintain spare part of machine & accessories.
Maintenance of utilities like compressor, pump, cooling tower loading system, dryers, chiller MTC, HRS.
Documentation of ISO Ts 16949 and MSES.
Preparation MRM Data.
Achievement:
Man power handling & Maintain Decipline in the DEPT.
Reduce breakdown maintenance.
Maintain power factor & reduce Electricity Consumption & Water Consumption.
Improve The machine and Equiepment condition through Total Productive Maintenance
Retrofitted Injection molding machine KEBA Controller
Converted injection molding machine to Servo hydraulic Through internal service provider.

Sr. Engineer Maintenance
Aug 2010 To Jun 2012
Company Name: Videcon Industries Ltd Componant Division Company Profile: A manufacture of (Home appliances) Televisions Washing machines Refrigerators  plastic molding , plastic painting Etc .
Job Profile:
Maintenance of Injection molding machine, Paint shop , Assembly conveyor 
Attending and solving on line Breakdown
carrying out Preventive Maintenance as per schedule.
Maintenance of utilities like compressor , pump ,cooling tower loading system , dryers , chiller mtchrc etc.
Documentation of ISO 9001-2000. Preparation of FMEA Data.
Achievement:
Reduce breakdown % & Breakdown maintenance
Installation of Injection molding machine.
Attending on line break down With various Plant.
CLF and LG machine stabilize
Stabilize PRH&C Unit

Maintenance Officer 2
May 2006 to June 2010
Company Name: Miltech Industries Pvt. Ltd
Company Profile: A leadest vender manufacture of plastic molding , plastic painting , Cubic painting . 
Job Profile:
Maintenance of Injection molding machine , Paint shop , Cubic paint shop , Assembly conveyor , Pad Printing machine.
Attending and solving on line Breakdown
carrying out Preventive Maintenance as per schedule.
Analysis of breakdown taking corrective & preventive action with superior 
Update Spares part history.
Documentation of ISO 9001-2000.
Documentation of  TS 16949.

Achievement:
Reduce break down maintenance 
Installation of Injection molding machine with superior.
Retrofitting of Injection molding machine. Allan bardly & DevanshiArrico
Improve power factor & reduce Electricity Consumption with superior

Maintenance Sr. Tech
August 1997 to May 2006
Company Name: Mutual Meca Plast. Dadra Nagar Hveli
Company Profile: An manufacture Auto mobile of plastic molding, Plastic penting  & Cubic penting.

Machine Handle

Mitsubhishi 350T To 3000T,   Krauss Maffei 250T To 1800T
Engel 350T To 3200T, Toshiba 550T To 1600T, LS 350T To 2000T, JSW 650T To 1300T      
 Haitain 650T To 1300T, CLF 280T To 1300T As well as Nesttal, Victore, Sumitomo, Sandratto, Feromatic, Windsor ETC. As well as
Blow molding machine , PU Form Machine, Thermo forming machine.Vaccume forming machine Paint shop Etc.

Utility  Handle
Compressor (Atlas copco, LG, Kaiser, Booge, Ingarsoland HP/LP)
DG  Cummins, Powerika, Kirlosker, Catterpiller, 40KVA To 1000 KVA, Fire Hydrant System
Gemmbaka gas Gen set 625 KVA To 1063 KVA
Dehumidifying Dryer , Material  Dryer, Material Oven , MTC , HRC , Material Loading System Gas unit(Cinpress) Crane Electromec, Concrane, Suprem, Abhay Crane Etc.

Future Goals

To obtain a challenging position in a company that can utilize a creative mind , an enthusiastic cthrist for knowledge and a desire to achieve the expected standard of performance Use my qualification, experience to embarkon a successful career in Electrical & Mechanical Maintenance.

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