Ref. No. : CA - 19542 - (Production - Moulding – with 26.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing Technology From Central Institute of Plastics Engineering & Technology (CIPET) in 1998

Graduation in Science (B.SC.-M.P.C.) From Osmania university in 1996

Skill Sets

Professional Summary: 
Ability to process different types of engineering materials in injection moulding.
Good knowledge in ISO implementation (quality management system).
Good experience in process trouble shooting.
Extensive experience in processing of different materials on different machines.   
Ability to work in a team.
Coordinating with various departments and vendors, assessing the planning process
Good analytical abilities and zeal to learn.                                                 
Process Optimization
Utilization of Man and Machine
Daily Rejection (process & internal customer) Analysis
Production planning.
Analysis and review of shop-floor problem 
Responsible for Preventive maintenance of machines
Training for Operative members.
Maintain Shop-floor culture workmen motivation.
Handling workers, production shift arrangement.
Trouble shooting correction activities & online quality checking.
Fill up dating on daily basis on production report & IS0 recor

Work Experience

Production-Executive 
Since Aug 2011
Company Profile: Packaging Systems, Bottles & molded parts manufacturer
Job Profile:
Implement & Maintain The Quality Systems And Other Standard Engineering Practices
Running all multiple cavity moulds with lower cycle time.
Running double colors and rotating moulds.
Follow the GMP system.
Running vertical IM for double color system.
Running special K-Tech series machines for double color system and rotating moulds.
Production, Quality & Maintenance of Molding Machines & Accessories
Manpower Planning & Utilization.
Running various types of assembling machines.
Running all Hot runner system in moulds.(HUSKY,MOLD MASTERS)
Trouble shooting processing and mould problems attending trials, production complaints.
Follow all the medical products processing systems in shop floor.

Production In charge
June 2007 to August 2011
Company Profile: A leader in the field of specialized batteries and DC Power Systems, with sales in India and overseas. Their major products are batteries & electronics in five sectors (Aviation, communication, Defense, ECO Bikes, and Industry & Railways.)       Job Profile: 
Production, Quality & Maintenance of Molding Machines & Accessories    
Manpower Planning & Utilization, Guide &Training to Engineers & Supervisors.
Implement & Maintain The Quality Systems And Other Standard Engineering Practices.
Trouble shooting processing and mould problems attending trials, production complaint
Knowing the new plastics materials and updated on new trends in Plastics Processing.
Interaction with customer & PPC to Trouble shooting, production planning
Suggesting improvements in product quality to make it cost effective for the customer.
Customer orientation and technical services.
Attending the review meetings with the respective departments along with the Manager.
Reporting to Manager.
Presenting of reconciliation reports of various materials which are product related every month to Manager.
Conversion of scrap material for the secondary usage.
Planning to keep consumable spares as well as inventory items to Minimize machine break downs.
New Machine & Mould Trials, And Development as Per the Customer Requirement.
Problem solving and process optimization.

Production Senior Engineer
Aug 2001 to May 2007
Company Name: Time Technoplast Ltd
Company Profile: Producing various House hold items like Chairs, Tables, Stools, Tea Pyies, Crates Jars, Bottles, Handles & Caps And its Accessories.
Job Profile: 
Production Planning & Manpower Planning.
Trouble shooting in Process setting and Production. 
Allotment of work to the workers and Planning for the shift schedule.
Decision making and educating the production people.
Reporting to Assistant Vice President.
Conversion of scrap and its utilization in single and multi colours.
Daily Maintenance check for Injection Molding machines.
Daily Maintenance check for Auxiliary equipment like Water Chilling units Cooling towers, Hot air Ovens, Hopper dryers, Mould temp controllers.
Monthly Preventive Maintenance for Injection machines.

Quality Control Engineer 
June 2000 to Aug 2001
Company Name: Nil Kamal Plastics Ltd 
Company Profile: Producing various House hold items like Chairs, Tables, Stools, Tea Pyies, and its Accessories.
Job Profile: 
Training taken in Nilkamal Plastics at Pondicherry plant.
Training taken about the production & Quality testing methods.
Every day checking and conducting the tests.
Applied the tests of Drop Test, Static Load Test, Static Load come Vibration Test & Leg and Arm pulling Test.
Daily wise all reports send to Head Office General Manager.
Dispatch to our NIL KAMAL ware House.

Production Shift Engineer 
Aug 1998 to June 2000
Company Name: Sabnife Power Systems Limited
Company Profile: A leader in the field of specialized batteries and DC Power Systems, with sales in India and overseas. Their major products are batteries & electronics in five sectors (Aviation, communication, Defense, Industry & Railways.)   
Job Profile: 
Trouble shooting in Process setting and Production. 
Checking online Quality system.
Activity participate in shift activities.
Taking Trails for New molds.
Arrangements of Man power and utilization.

Moulds Handled:
Multi cavity Moulds, Two Plate Moulds, Three Plate Moulds, Split Moulds, Hot Runner Moulds

Materials Handled: 
Thermoplastics & Engineering Polymers PP, ABS, SAN, HIPS, PC, HDPE, LDPE, LLDPE, Nylon,  Polysulphone.

Machine Handled:
Ferromatic Milacron Europe KTECH Series -200&350 tones (Cube Rotating)
Cincinnati Milacron machines from 80 to 775 Tones.
Chen Hsong makes Jet Master series 128 to 468 Tones.
Windsor makes SP Series 100 to 850 Tones.
Electronic make EPM Series upto 180 Tones.
FCS Machine upto 60 to 350 Tones.
L&T Machine upto 200 Tones.

Additional Knowledge:
Knowledge on ISO 9001-14001 process.
Knowledge on EMS process.
Knowledge in OHSAS.

Future Goals

Growth

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