Ref. No. : CA - 19545 - (Production - Moulding – with 18.5 years in Plastic Industry)

Education

Diploma in Plastics Process Technology From Central Institute of Plastic Engg. in 2006

H.S.C From U.P. board.

S.S.C From U.P. board.

Skill Sets

An Experience of 10 years in Production department and Production Planning in Automobile industries as Sr. Executive.
Good Knowledge In Injection Moulding, Blow Moulding Machine & Manufacturing Of Injection Moulded & Blow Moulded Automotive Components. And Airintake System Assembly & Air Filter, Pu Filter Manufacturing.
Expertise In Production Management And Management Activities, Achieve Production Planning On Time.
Having knowledge of Production, Process & Quality standards (PPAP, FMEA, SPC, Control plan)
TS 16949:2009 certified Company.

Knowledge of System:-
Oracle R11 & R12 (Production order releasing, posting & closing).
Working experience in ERP environment.
Single minutes exchange of die.( SMED )
Value stream mapping.
TPM (Total Productive Maintenance)
5S, POKE YOKE
KAIZEN

Work Experience

Senior Executive - Production
Since Nov 2014
Company Profile: Is the industry leaders in filtration solutions, coolants & chemical technologies for diesel engines. It specializes in air, fuel, hydraulic and lubes filtration, chemicals, and exhaust system technology products for various engine-powered systems. It offers air intake and filtration products, centrifugal, closed crankcase ventilation, fluid, and hydraulic filtration products; coolant and coolant treatment products.
Job Profile:
Actively involved in production department all activities.
Leading Production department (consisting 3 engg and 120 Workman reporting to me and I am reporting to Plant head)
Core area - Production, Process & Planning
Monitoring and Controlling shop operation efficiency OEE, Man-hour, Downtime, Production Plan vs. Actual and Delivery Performance.
Preparing process documentation PFD, and defining Standard Operating procedure, Process Parameter for product standardization.
Conducting Time and Motion Studies, Line Balancing activities to eliminate non value added time and improve productivity.
Monitoring of Process Performance Measures i.e. .PPM, OEE, CPK & CQC to identify improvement scope, controlling them by taking corrective action with the help of Parato analysis, 5Why, 8D process, SPC and other QC tools.
Production and Process activities, Viz planning as per priority and load/ and target achievement and to increase productivity reduction in down time/rejection/ manpower.
Responsible for machine setting and machine trial of new molds and optimization of process parameters.
Trouble Shooting during production and monitoring hourly production and rejection quantity.
Knowledge in PFD, FMEA, 8D analysis to achieve the design quality.
Experience in solving customer complaints through CFT approach.

My Achievements are:-
Continues productivity Improvement in Manufacturing and Assembly line.
Set up time reduction.
Cycle time reduction.
Rejection control (In process PPM & COPQ).
Rework reduction.
Kaizen & poke yoke implement on shop floor

Senior Executive
Aug 2010 to Sep 2014 
Company Profile: Manufacturer of injection molded automotive and other plastic components
Manufacturing For: Tata Motors {ACH, MAGIC, 1 TON, MICROBUS} & Ashok Leyland

Senior Executive
July 2009 to July 2010
Company Name: Jaihind Automation Pvt. Ltd. 
Company Profile: Manufacturer of injection molded automotive and other plastic components

Senior Executive
Nov 2006 to June 2009 
Company Name: Radiant Polymers Pvt. Ltd. 
Company Profile: Manufacturer of injection molded automotive and other plastics components, CFL parts.
Manufacturing For:  Pricol, TVS Lukus, Honda, Arvin Meritor, Voltas, IFB, Gal, Philips, Delta, Havell, s & etc.

Production Management (Manufacturing & Assembly):-
Effective production management System on shop floor, ensuring daily & Monthly production with 100% efficiency.
Follow Shop floor management.( 5?s, Safety, Productivity, shop floor discipline ) 
Daily production planning as per daily customer requirements.
Coordinating with production supporting department for effective production.
Conduct Exploitation for improving productivity as well as quality.
Production Planning:-
Planning day-to-day activities, production schedules and work allocation for achieving of monthly production targets by optimum use of available resources.
Planning against customer schedule as on daily, weekly, monthly basis.

Future Goals

To seek  a  challenging   position  in  the field  of  a  dynamic organization  where all my Abilities , Education & Experience  will be utilized for  the development of the   organization.

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