• Gender: Male
• Age: 42
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  760000 /Annum
• Expected Gross Salary: INR  990000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 17.7 Year(s)

Education

Post Diploma in Plastic Mould Design From CIPET, Bhopal, in  2007

Diploma in Mechanical Engineering From KBP Polytechnic College of Engineering, Kopargaon affiliated to Maharashtra State Board of Technical Examination in 2004

H.S.C. Examination From Pune University (Science) in 2000

S.S.C. Examination From Pune University in 1988

Skill Sets

Key Expertise in APQP, PPAP, New Product development, costing, DFMEA.PFMEA Supplier Auditing as per ISO/TS 16949, New Supplier Assessment,

Windows 98, XP Professional, Microsoft excel
ProE - Solid Modeling, ProE Creo ,AutoCAD-2004,

Integrated Course 
CAD/ CAM from INDO-GERMAN Tool Room, Aurangabad.
CNC Programming and Machining.
Basics of CNC Programming, Lathe and Milling Programs, Manual & Auto Part Programming, Machining.
Master CAM 9.0
2D Wire frame & Drafting, 3DWire frame & solid Modeling, Generation of Tool path

Intermediate Grade Drawing Examination in the year 1995.
Rashtrabhasha Prabodh Exam.

Work Experience

Asst. Manager – New Product Development. (Molding)
Since Feb 2013
Company Profile: Manufacturer Of Electrical Products, Automation Products, MCB, Industrial Panel Board, Switch Gears
Job Profile:
Study the received drawing and to confirm the manufacture ability(DFM)
Draw up a plan to develop/procure components with vendors within time, cost and quality objectives.
Established New Grade of Thermoset & Thermoplastic for Injection & compression Molding Processes with Troubleshooting.
Vendor analysis & rationalization for capacity assessment, time frame agreement.
Ensuring the material and tooling cost are settled within the budgeted values.
Supporting to SSG Deptt. In cost estimation activities component wise & details costing of the components/new part.
Effective co-ordination with the Design team to ensure first time right & end delivery of product.
Variance analysis at each stage of development in terms of Quality, Cost & Delivery & corrective action
Assess/negotiate investments involved for tooling’s/ vendor aid requirement for components development
Responsible for quality, Cost & delivery (QCD) targets for all new products and improvements in existing products
Advance product quality planning with selected vendors for projects (APQP)
Generating & Implementing Innovative Cost Reduction ideas (VAVE) to reduce the product cost.
Involving in product cost actualization at vendor facility to build the trust for long term relation
Costing:-
Cost finalization of thermoplastic & thermoset molds.
Costing of thermoset & thermoplastic components.
Product costing & presentation in different phases.

Asst. Manager: Design & Development/Vendor Development/SQA
AUG 2007 to Sep 2012
Company Profile : Manufacturer Automotive Switches for OEMs like Tata Moters, GM, M&M, Force Motor, Volkswagaon, FIEAT, ETC.
Job Profile : 
Overall responsible for New Development of PLASTIC product.
Study of drawing and estimation of cost.
Costing of all components for different customer.
Costing, Negotiation and Finalization of the prices of the parts.
Reviewed and finalized design inputs with Customer.
Prepare & monitor APQP activities for new product
Monitoring the progress of Tools Development & take corrective action to meet development lead time.
Play key role in Approval of parts by effectively coordinating between Engineering division, Quality assurance division & vendor before start of production.
Development of moulds& fixtures, gauges for related component.
Trial testing & trouble shooting 
Submission of component with required documents (PPAP).
Component Approval at customer end as per the fitment requirement
Implementation Kaizen & Pokayoke.
Responsible for auditing suppliers according to ISO/TS 16949.
Responsible for Part cost & tool cost finalization with vendor.
Defining process and identifying critical characteristic as per component. 
Responsible for scheduling and planning activities for new projects (APQP) with supplier.
Ensuring smooth handover to procurement for Planning and Procurement of the parts with desired quality against the specification
To co-ordinate and ensure PPAP activities with supplier.
To carry out product audits, process audits at supplier manufacturing location.
To ensure Action Plan and Effectiveness of nonconformities observed in Supplier Audit or Supplied Products.
Getting the approval of the component from Internal Quality 
To resolve suppliers quality issue 
Cost reduction activities – Localization, Alternate Sourcing, Process or Material Change etc.

Major Projects Handle: 
X1 Project (LCS)
World Truck (Facia Switch, Audio/MFD Switch)
Ingineo (Mirror Switch)
NANO (LCS)
Volks Wagaon (Control Panel Sw.)

Member-Quality
Jan 2005 to Aug 2006
Company Name : Rinder India Pvt Ltd.
Company Profile : It is an ISO/TS 16949 certified MNC company with its head office in Spain. Rinder India manufacturer automotive lighting equipment’s for OEMs like Bajaj Auto, Tata Motors, TVS, LML, Volvo, Yamaha, MG Rover etc. 
Gut no. 148 Malunge Ingale, Talegaon road Tal; Khed, Dist; Pune                                           Job Profile :
Attend the customer problem and solve the problems by. Conducting QC table meeting & take corrective actions by discussing the problems of related departments
Participate in investigation and improvement activities along with product management, production, maintenance, and logistic & purchasing personnel.
Responsible for supervising the final control area. Ensuring that the operator performs the required quality tests and the approved material has been sent for the final dispatch as per the customer requirement
Making of failure mode samples and give the proper training related
Giving trial run reports for project products
Ensure the first piece approval for the set up change with all dimensions
Conduct implant audits for process, TPM.
Conducting Kaizen Blitz and 5s activity in cell.
Maintaining T.S. Documents on shop floor. 
Stage wise problem solving & corrective actions taken.
Inform & discuss with process in charge to reduce the in house rejection.
Working on different problem solving methods such as Kaizen & pokayoke
     
Well Known To Following Industrial Processes:-
Expert in thermoplastic Injection Molding. 
Expert in thermoset injection & compression molding
All types of Rubber Products
Sheet Metal/Stamping (Press Parts)
Machining (CNC & Conventional)
Casting

Tranning Underwent
Undergone training for 5S, TPM, Pokayoke, DFMEA, PFMEA. Negotiation Skills

Future Goals

Aspiring for a career that places me in challenging position with in a fast paced & learning oriented environment & to contribute to the organization at my level best for symbolic growth of the organization.