Ref. No. : CA - 22318 - (Production - Moulding – with 26.6 years in Plastic Industry)

Education

MBA in 2008

Post Graduate Diploma in Plastic Testing and Conversion Technology(PGD-PTCT) From CIPET, Patna in 1998

B.Sc.(H) From B.N.M.University in 1995

B.I.E.C Examination From S.C.S Collage in 1992

B.S.E.B From R.High School in 1990

Skill Sets

Experience in production engineering / maintenance / process enhancement and sourcing.
Rich exposure in molding, Tool room in plastics furniture and crates and  sourcing.
Skilful in supervising overall production operation and ensuring accomplishment of preset production targets.
Adapt in conceptualizing and implementing effective strategies for reducing production expenditure consumption.
Well conversant in planning and scheduling effective maintenance schedule for enhancing system reliability.
Good commercial knowledge, which is concerned to outsourcing. 
Working exposure in SAP  R-3 module of production in my present company. 

Work Experience

Production Manager
Since Jul 2011
Company Profile: Manufacturer of an exclusive range of plastic furniture chairs, plastic stool, round center table, nova center table, magnum center table, center table & plastic moulded furniture. products etc 

Production Executive 
Aug 2010 to Jul 2011
Company Profile: Manufacturer of plastic components. Customer’s are LG, India, Videocon, Sharp, Lear, jabil, Emerson, Haworth, Lumax, Pacoline, Prosound, Tata-autoplast, visteon, Behr, Taps, Jabil, TJC, Onida, Fiat, National Panasonic etc.
Job Profile:
Rich exposure in molding plastics Automobiles company.
Responsible for Production, Maintenance, Quality Control .
Injection Molding Machines--Super Master -SM30T,SM 90T, SM180T, Victor-120T, SM550T, SM850T, SM650T, Toshiba-550T, Toshiba-650T, Toshiba-1300T, JM1000T, SM1800T.
Gas injection moulding experience.
Having knowledge of steam Molding for Hot and cold molding.
Material use-HIPS, GPPS, ABS, PP, PC, PMMA, NYLON, PC, ABS, etc.

Production Executive
Jul 2000 to Jun 2010
Company Name: Nilkamal Ltd. 
Company Profile: Manufacturer of plastics furniture and material Handling crates 
Job Profile:
Production planning and execution to meet the marketing requirement of different model in plastics furniture.
Responsible for production, maintenance of injection molding machines (MIR, CLF - make Italy, NMP-900 make nouva plastic metel, Italy. PYI-650,PTI-750 MAKE PO-EN, Hongkong. HT-620,HY-800 MakE FU Chum Shine, Taiwan. And Windsor 300T-1050T, and Windsor 850TC, Ferromatic, etc), mold and Quality of finished goods.
Attend breakdowns of injection molding machines and utilities.
Organizing mould movement as per planning.
Monitoring material consumption tonnage and OEE of machines as per given targets..
Solving technical problem related to processing, moulds and machine.
Establishing Quality standards and implementing quality management system to enhance quality of product.

Production Engineer
Aug 1999 to Jul 2000
Company Name: Prima Plastics Limited
Job Profile:
Production planning and execution as per requirement.
Responsible for production of Molded,furniture     
                                  
Core Competencies
Production Planning and Control:
Planning day-to-day activities, production schedule, implementing ISO 9001-2000 and Allocating work for achieving of monthly production targets.
Monitoring production, keeping control over activities and analyzing process for stabilizing thereby ensuring smooth operation.
Conducting training programs time to time to enhance the skills of the sub- ordinates and a result gain improved productivity.
Interacting with R & D Dept. and providing feedback on market requirements to initiate
new product development.

Process/Maintenance Enhancement:
Designing & implementing system processes & procedure to facilitate smooth functioning of overall production operation and enhance operational efficiency.
Analyzing various processes /applications and recommending process modification and equipment calibrations to enhance to operational efficiency.
overseeing the entire maintenance function, providing leadership to maintenance team and focus on providing pro-active maintenance solutions. 
Tracking daily breakdowns, implementing preventive maintenance programs to improve the efficiency of the system or meant for regular maintenance.

Quality Assurance:
Establishing Quality standards and implementing quality management system to enhance quality of product.
Monitoring adherence to quality systems and comply with quality standards of  ISO-9001:2000 and maintaining requisite documents.

Cost Control:
Apprising the prevalent production systems/processes, identifying loopholes (if any) &
Undertaking result-oriented measures for cost saving.
complying with production plan, inventory management system to avoid the situation of over stocking.
planning for 100 % utilization of machine capacity thus there should not be any idle cost

Future Goals

Seeking middle level assignment in production/maintenance/operation management, process enhancement /sourcing with a reputed manufacturing unit in polymer based molding industry.

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