Ref. No. : CA - 28183 (Designer & Product Developer with 5.2 years in Plastic Industry)

Gender
Male
Age
28 Years
Designation
Senior Engineer
Highest Education Level
Graduate - Degree
Current Gross Salary
INR 610000 /Annum
Expected Gross Salary
INR 900000 /Annum
Preferred Country
India, Australia, Malaysia, Singapore
Preferred Location
Anywhere
Notice Period
45 Days
Education Details
B.Tech Plastic and Polymer Engineering From Maharashtra Institute Of Technology Aurangabad, Dr. Babasaheb Ambedkar Marathwada University in 2015 with 70%

Diploma (Plastics & Polymer Engineering) From Institute of Petrochemical Engineering, Lonere, Maharashtra in 2011

10th From Madhyamik Vidyalaya, Mangaon, Raigad in 2008
Skill Sets
Operating System: Windows
Application Package: MS Office
Application/ Tools/ Technology: AutoCAD, Solid Edge, UG NX-6,
Mould Flow

New Product Development, Process Enhancement, Quality Assurance & Control, Production Management, Process Planning & Execution, Training & Development

Communicator, Technologist, Decision Maker, Administrator

 

Work Experience
5.2 Year(s)

 

Work Experience Details
Sr. Engineer
Since Mar 2017
Job Profile:
Responsible for manufacturing and post processing operations of 3D printed parts. Design and develop new processes of finishing, coloring, coating for 3D printed parts. Raw materials selection, SPM selection and procurement, testing and benchmarking

Polymer Engineer(Production and New Product Development)
Jun 2015 to Mar 2017
Company Profile: Polymer manufacturing company.
Job Profile:
Responsible for r&d trials using extrusion, injection and compression moulding, raw materials selection , polymer compounding using twin screw extruder. Testing and commissioning

Production Supervisor
Jul 2011 to Aug 2012
Company Name : Mahindra Composite Ltd
Job Profile :
Driving initiatives towards enhancing production, utilizing assets and minimizing unnecessary costs while ensuring compliance with quality standards
Conceptualizing and implementing effective techniques to attain operational efficiency, improving quality standards and generating maximum cost savings
Effectuating failure investigation analysis to identify gaps and implementing corrective measures
Generating effective procedures for preparation and implementation of programs within all areas of safety, health and environment in manufacturing process.
Assisting in planning and implementation of creative technical solutions to complete a project successfully within time and budget with available resources and maximizing the operational result and profits.
Ensuring time based maintenance periodically including inspection, servicing and cleaning of equipment and replacing parts to prevent sudden failure and process problems.
Developing test procedures for evaluating raw material, work in process and finished products Monitoring shop floor activities with utilization of available machinery and manpower as per schedules.
Adhering to QAP and control rejection & reworks; implementing & maintaining 5S, Kaizen, Poka Yoke, TPM initiatives accordingly
Administering product and employee safety, quality and health requirements in conformance to corporate policy and regulatory rules.
Managing process development of new components including colouring, coating, polishing and Surface finish improvements respectively.
Drafting manufacturing drawings and manufacturing process plans preparation, finalization and customer approval.
Assisting in designing of PEK, PEKK, PBI, PEK-PEKK, PEI compounding formulations (development trials & analysis).
Supervising Compression Moulding Shop, Production & Secondary finished operations of Automotive Parts Conducting Facility Planning, Design Inspection & Validation and facilitating availability of SPMs (Special Purpose Machines), Poka Yoke (Error Proofing Systems) and ensuring manpower allocation accordingly.
Directing Hand Lay Up (HLU) & Vacuum Infusion (VIM) Moulding, Trimming, Assembly & Painting of (Medicare M/c Parts : Split Bridges, Front & Rear, Gutter Cover & Wind Mill Blade, FRP and CRP Parts)
Preparing Test specimen as per ASTM, ISO standards using Injection Moulding and Compression Moulding machines.
Mentoring & training subordinates on process and norms.

Machines & Equipment
Processing Instruments: EOS 3D Printer, Coperion co-rotating Twin Screw Extruders, Steer 15mm, 16 kg/hrs, all PLC based m/c, BSG Screen Packs m/c, Stock Shape Extruder m/c, Scientific 50, 100, 150, 200, 250, 500 tonnage Compression Molding m/c, Arburg 320 tonnage, Dr. Boy 22A Injection Molding m/c, Electrospinning m/c
Testing Equipment: UTM (Tensile & Flexural), Impact (Izod, Charpy & Dart) Tester, Hardness: Rockwell & Shore, DSC, DMA, Thermal stability, Deflection Temperature under Load (HDT/VST), HAAKE, Rheometer

Training
HIRA and IER (Hazardous Identification and Risk Assessment) Training Program in 2016 Safety & Fire Extinguisher Training Program in 2016
First Aid Training Program in 2016
Plastivision India International Exhibition on Plastics in 2011 and 2013 Fibre Reinforced Plastics Exhibition, Goregaon, Mumbai in 2010

Internship
Completed 6 months internship in Composites Research Centre (Research & Development Establishment Engineers, DRDO), Pune

Jan’15 to Jun’15
Attended 1 Month Internship/ Training on LDPE & HDPE Extrusion Compounding in Reliance Petrochemical Industries Ltd., Nagothane, Raigad, Maharashtra as a Trainee

Executive Profile
Focused and Result-oriented Professional, offering 5.5 years of experience in R&D (Polymer), New Product Development, Quality Assurance and Production in materials including Thermoplastics (high performance polymers and specialty polymers), Thermoset (Epoxy, unsaturated polyester resin).
Supervised Quality Assurance & Control and implemented & maintained 5S, Kaizen, Poka Yoke, and TPM initiatives.
Hands on experience in 3D printer(SLS), Extrusion(Compounding, formulation and profile), Injection Moulding, Compression Moulding, RFI, RTM and HLU Moulding.
Excellence in managing diverse range of manufacturing activities including evaluation of strategic plans, process design & control, tooling development, vendor development & management, cost management & quality assurance.
Proficient in compounding formulations using PEK, PEKK, PBI, PEK- PEKK, PEI respectively.
Managed Process Development, Process Inspection, Validation and Process Enhancements including coloring, coating, polishing and surface finish improvements of 3D Printer, Eye Wear Frames, Industrial Bearings, Gigs & Fixtures respectively.
Led the team in submitting the provisional draft of Company Patent Application on development of Finishing and Coloring of 3D Printers and Injection Moulded Parts in Sep’18.
Drafted and presented the provisional draft of Company Patent Application on Automated Colouring Machine to impregnate colour to 3D Parts in Sep’18.
Excellence in extrusion process used for Compounding (Twin Screw), Profile Extrusion (Single Screw) and Compression Molding & Injection Molding process simultaneously.

 

     

 

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