Ref. No. : CA - 6699 - (Production - Blow Moulding – with 22.3 years in Plastic Industry)

Education

Post Graduate diploma in Plastics Processing & Testing (PGD-PPT) from CIPET-Hajipur(Patna)-2006.

B.Sc. (Physic, Chemistry and Mathematics) from Agra University Agra

Skill Sets

Post Graduate diploma in Plastics Processing & Testing (PGD-PPT) from CIPET-Hajipur(Patna)-2005

Work Experience

Plant manager operation
From:- Jan 2023 To till Date
Company Profile :- Manufacture FMCG, Color Cosmetics & Packaging products in injection mounding, Blow moulding, Stretch blow moulding and Injection blow moulding

Job Profile :-
Exposure in Polymer process, Blow molding, Injection Molding, Injection blow molding machine, Injection stretch blow moulding machine (HDPE, PP, LDPE, LLDPE,PET,PET-ABS,GPPS SAN).
Significantly reduced the downtime of Mould/Moulding Machine and proposing continuous improvement activities through regular monitoring of KPI’s performance.
Successfully optimized Moulding Process Parameters for new product development.
Played a pivotal role in reducing cycle time for productivity enhancement without compromising on quality.
Initiated many cost reduction activities by modification in manufacturing process, using Substitute Material, challenging the consumption norms, setting new targets, and setting new consumption norms.
Managing a skilled team of Executive & Production Engineers for supervising the Daily Operations and recognized for excellent Communication, Interpersonal and Team Management Skills.
Monitor closure of Hazard identified, PPE's usage at work place, Incident/Accident statistics, investigation and work on CAPA (corrective and preventive actions).
Motivate to employees for participation in Safety activities like Safety trainings, Mock Drills, SBO/HI/Near-Miss reporting, Safety campaigns etc.
Active member of Cross functional Team for solving the Critical Issues.
Production deviations analysis (Efficiency, down times, hold materials & wastage) and review on daily/weekly basis.
Conduct the training and monitoring to employees for individual development plan.
Develop and assign appropriate tasks within the team to achieve desired level of 5S in the zone.
Assign appropriate task to team for implementation of CIP, kaizen and keep motivate to them.
Work on MS Office-Word/Excel/PowerPoint. Analytical skill.
Good knowledge of Lean tools.
Strong leadership skills ability to lead and guide the production personnel including the responsibility of recruiting, on-boarding, training, planning, developing etc.

Manger Production
From:- Mar 2016 To Dec 2022
Company Profile :- Manufacture cosmetic plastic products in injection mounding for customers like HUL, L’Oréal India, Himalaya, Amway India, Aero Pharma, Avon, Lotus Beauty Care.
Job Profile :-
Strategizing and facilitating consistent achievement of production targets for end products by ensuring optimal planning, allocation & utilization of all resources that include manpower, machinery and raw materials
Identifying potential deviations and implementing corrective actions to ensure that production targets are met within target time and budget.
Planning and allocating jobs involving routine checkups and maintenance activities.
Formulating plan for inspection, shutdown jobs preparation & execution, Breakdown analysis.
Charting maintenance schedules for all machines & closely monitors maintenance activities ensuring minimum down time.
Monitoring the quality of finished products, raw materials, pre-process, process, and controlling the rejections and following to the depth analysis and testing to ensure adherence to quality standards with QC department and technical specifications.
Reviewing operational practices, identifying the areas of obstruction/ quality failures and implemented system means develop SOP’s for that specific area & process changes for qualitative and quantitative improvement in productivity (if required).
Mapping training needs and designing as well as implementing various training programs to enhance productivity.
Resolving customer complaints & analyzed rejection analysis to make CAPA for different products.

Production in charge
From :- Mar 2015 To Feb 2016
Company profile :- M/S Industrial Metallizing & Packaging co ltd.

Sr. Executive
From :- Dec 2012 To Feb 2015
Company Profile :- M/S A one Products and bottlers Ltd.

Job Profile :-
Having experience of new project start up.
Handling of new product development trial and process setting for different material & M/C.
Controlling the resources like raw material, manpower and machine.
Coordination with assembly, production and dispatch.
Handling different project related on rejection, production improvement, safety & machine.
Robot setting and programming for different type of part in IMM.
Analysis of VA/VE.
All production related work on SAP (like production entry, material issue, dispatch).
Calculation of Man & Machine utilization and efficiency on daily basis.
Management of Micro Production Planning and analysis of line rejection & down time.
Maintaining zero rejection through Proper Inspection and Training to supervisors & operators.
Analysis of Mould alternation, Materials flow on Shop floor& Wastage.
Maintaining of M/c History Card and Daily Maintenance Checklist.
Controlling of Process Sheet and Yearly Maintenance Sheet.

Production Engineer
From :- Apr 2009 To Dec 2012
Company Profile :- M/S Alpla India Pvt. Ltd.

Job Profile :-
In this unit we manufacture rigid plastic packaging products in both injection & blow moulding for customers like Cadbury, Emami, Godrej, P&G, and Reckitt Benckiser etc. In Alpla all the responsibilities are same as HPL in further addition of space management and train the safety procedures to workmen.

Materials processed: - Commodity Plastics: HDPE, PP, LLDPE, LDPE
Blow grade of HDPE & PP also.
Machines handled:-
Soplar make extrusion blow moulding M/C (SEB), in which 11 bottles can be produced (maximum) at a time.
Ferromatic Milacron :
From175 tons to 275 tons. (Both hydraulic & toggle)
k-Tec:-This m/c is made by Ferromatic Milacron Europe.
By which two color inj. Is possible from two inj.
Units on two stations of the mould, resulting the
Component more attractive. (E.g.zandu balm,
Emami menthol plus balm & panteen shampoo cap)
Moulds handled:-
Hot runner multicavity (48 cavities) moulds of Husky, Mold masters and Foboha Having gate niddles.
Blow moulds of 10 and 11 cavities.

Production Engineer
From :- Jan 2006 To Apr 2009
Company Profile :- M\S Nil Kamal Limited

Job Profile :-
Having a good control on operating all kind of injection moulding m\c and related accessories Like M.T.C. & other accessories.
Having a good experience on processing of cold runner, split type, side core type, unscrewing Type multi cavity injection moulds.
Having a good knowledge over processing of engineering plastic for all moulds like a HDPE,LLDPE, LDPE, PP, PET, PC, ABS, GPPS, HIPS, SAN, DARLIN, CELICON…etc.
Having a good knowledge troubleshooting of components, split type, unscrewing type, multi -Cavity injection moulds.
Having a good knowledge of ISO & SAP, Ebiz, ERP system.


Future Goals

Intend to build a career in a hi-tech environment with committed & dedicated people in Plastic organization, which provide opportunity to learn and contribute in attaining the goals of organization.

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