plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 8:32:15 AM ________________________________________________________________________________________ RefNo: CA - 10405 Gender: Male Age: 46 Designation: Manager Highest Education Level: Post Graduate Diploma Preferred Location: Anywhere in India Notice Period: 30 Days Education Details: MBA (Distance Learning) - Marketing & Operations from IMT Ghaziabad (PGD-PPT) Post Graduate Diploma In Plastics Technology From CIPET Amritsar In 2004 B.Sc. From CCS University Meerut In 2000 Skill Sets: Core Strengths in Plastic Injection moulding and Tool Room Engineering. Exceptionally skilled in trouble shooting of plastics injection moulding process. Knowledge of 5S, Kaizen, Poka-yoke, PQDCSM improvements and I.S.O/TS-16949. Proven expertise in production planning, managing people, machines and materials resources judiciously to achieve defined production targets. Adept and implementation of quality systems/procedures to meet world-class quality standards. Exposure to SPC method, 7QC tools and quality circle. Moulds handled: Hot runner mold, hot spru mold, Gas assist mold, Two plate mold, Three plate mold and Insert mold. Material processed PP, POM, ABS, NYLON, PC, PC+ABS, PMMA, PET, HIPS and GPPS. Machines handled: Super Master 850 T, L&T 150 T ? 650 T, Ferrometic 550 T, HWA CHIN 1060T, Robotic system and auto conveying system . Work Experience: 22.8 Work Experience Details: Manager- Production Since July 2012 Company Profile: Flip Top Cap Moulds, Multicity Moulds supplier, Caps and Clousers exporter, Syringe moulds manufacturer. Job Profile: Implementing overall production operations with a view to ensure accomplishments of production targets within the time and cost parameters. Coordinating various initiatives of Manufacturing Excellence and monitoring actual implementation of improvements and ensuring that it is foolproof. Trail and setup of mould, machine and materials. Designing and implementing systems & procedures to facilitate smooth functioning of overall production operations & enhance operational efficiency. Implementing stringent systems to enhance quality of products & ensure compliance with statutory quality, environment, health & safety standards. Overseeing the daily production planning & setting the targets as per plan and manpower planning with respect to production schedule. Strategic Planning: Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor . Quality Assurance: Assuring conformance of the product to safety norms and specifications & maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations. Team Management: Carrying out performance reviews of shift supervisors/ workmen & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability. Ensure minimum inventory of BOP`S, Spare parts for regular production. Organize training to all operators for related issues. Maintain shop floor for any type of visit. Overall shift-wise co-ordination & functioning of production of all quality products as per plan. Responsible for entire molding & assembly. Ensure mold, machine & man safety in day to day working. Carry out time to time on job training as per requirement & system. Good knowledge of shop floor management, productivity improvement initiatives and Quality systems. Ensuring adherence to quality parameters to avoid wastage, rejection, time and money. Optimizing resources while identifying and mitigating bottlenecks in the line in coordination with related vendors. Involved in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters Handling maintenance of all machinery and Auxiliaries in production department with the help of maintenance department. Assistant Manager- Production From Sept. 2007 - June 2012 Company Profile: An automotive part manufacturing company. Certified with TS: 16949/2002 & ISO: 1996. Engaged in the manufacturing of Tail Lamp, Head Lamp and side indicators for four wheelers. Having major customers are MUL and Tata motors. Production Engineer Jan. 2004 - Sep 2007 Company Profile: Manufacturer and supplier of different components as well as sub assemblies for automobile, consumer durable and white goods industry Job Profile: Production planning/material planning and machine planning based on monthly schedules. Daily Routine Management ? Machine wise production tracking including OEE, FG plan, material availability, action on quality issues. Inventory management . Coordinating various initiatives of Manufacturing Excellence and monitoring actual implementation of improvements and ensuring that it is foolproof. Trail and setup of mould, machine and materials. Designing and implementing systems & procedures to facilitate smooth functioning of overall production operations & enhance operational efficiency. Implementing stringent systems to enhance quality of products & ensure compliance with statutory quality, environment, health & safety standards. Overseeing the daily production planning & setting the targets as per plan and manpower planning with respect to production schedule. Strategic Planning: Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP). Quality Assurance: Assuring conformance of the product to safety norms and specifications & maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations. Team Management: Carrying out performance reviews of shift supervisors/ workmen & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability. Ensure minimum inventory of BOP`S, Spare parts for regular production. Organize training to all operators for related issues. Maintain shop floor for any type of visit. Overall shift-wise co-ordination & functioning of production of all quality products as per plan. Responsible for entire molding & assembly. Ensure mold, machine & man safety in day to day working. Carry out time to time on job training as per requirement & system. Good knowledge of shop floor management, productivity improvement initiatives and Quality systems. Ensuring adherence to quality parameters to avoid wastage, rejection, time and money. Optimizing resources while identifying and mitigating bottlenecks in the line in coordination with related vendors. Involved in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters Handling maintenance of all machinery and Auxiliaries in production department with the help of maintenance department. Key Achievements Successfully setup of a small molding shop of 4 new machines. Save approx Rs. 70 lakh through various CC projects and cost cutting champion at the unit from last two consecutive years. Successfully trialed and run 40+ new moulds of Injection Molding. Facilitate the teams of quality circle and won the Gold prize at QCFI Delhi. Future Goals: To reach at the highest level of an organisation of repute . ________________________________________________________________________________________