plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:07:07 AM ________________________________________________________________________________________ RefNo: CA - 11405 Gender: Male Age: 48 Designation: Manager Highest Education Level: Diploma Current Gross Salary: 25000 25000 /Annum Expected Gross Salary: 30000 30000 /Annum Notice Period: 45 Days Education Details: Diploma in Electrical and Electronics Engineering from Muthiah Polytechnic, Annamalai Nagar, Chidambaram Industrial Hydraulic Engineering Course from School of Hydraulics, Vickers Systems International Limited. Skill Sets: Strategic Planning: Formulating strategies and strategic utilization and deployment of available resources to achieve organizational objectives. Establishing goals, short term and long term budgets and developing plans for the achievement of these goals. Product Development: Identifying prospective products, generating & developing them to achieve consistent profitability. ensuring maximum customer satisfaction by achieving performance parameters Technical Service Operations: Ensuring maximum customer satisfaction by providing them technical service assistance and achieving and quality service norms. Team Management: Imparting /organizing training programs for achieving pre planned business targets. Leading, training & monitoring the performance of team members to ensure efficiency in factory operations, product development and meeting of individual & group targets. Work Experience: 30 Work Experience Details: Manager ? Production & Maintenance : Since April 2010 Asst Manager : April 2008 ? 2010 Executive : 2004 - 2008 Senior Engineer: 2000 - 2004 Company Profile: Manufacturing Moulded Furniture and Material handling Crates in India and Exports of Srilanka. Company is the One of largest Plastics furniture manufacture in Globe. Job Profile: Key Performance Areas- HEAD of Production & Maintenance Department. Planner of Raw material & General Stores materials. Handling of higher ton Injection Moulding machines (ranging from 600T ? 1420T) Erection & Commissioning of all type of machineries. Familiar & hands of experience on Hydraulics & Pneumatics. Familiar & hands of experience on Electrical, Electronics. Personally involved during ISO 9001:2000 audit, Internally certified ISO Auditor Familiar & hands of experience with Japanese tools like 5S, POKA YOKE, KAIZEN Internally Qualified & Certified 6Sigma- GREEN BELT. 6Sigma Project execution on Weight variation in Injection moulding Participated a training programme in Statistical Process Control and having good knowledge. Operations, Planning & Execution Co - ordination with Marketing, Tool room & Divisional head for day to day production planning. Organizing and conducting various trials like new moulds, new colours, and new materials trials on request from various functions. Verification of Process Data / Monitoring Sheets and Daily Moulding & Maintenance reports and take necessary Corrective and Preventive measures. Approving vendors and organising production as per requirement. Developing new double colour shades and Double colour Processes. Establishing & Organising Preventive Maintenance of Injection Moulding machines & Auxiliary equipments Identifying and approving critical spares needed for Injection Moulding machines & Auxiliary equipments and Inspection of all spare materials for Production & Maintenance. Having complete Knowledge about Loading, Unloading, Erection & Commissioning of all type of machineries. Trouble shooting of Electrical, Electronics, PLC, Software, Hydraulic and Mechanical Problems in MIR, Toshiba, CLF, Ferromatik Milacron and Jonwai machines ranges from 600 T to 1420 T. Trouble shooting with complete knowledge of all kinds of Auxiliary Equipments like Vacuum Loaders, Mould Temperature Controller, Hot Air Driers, Chillers, Cooling Tower, Blender, Grinder Organizing and conducting civil construction and maintenance activities as per Divisional Head Instruction. Organizing and Conducting Vehicle Maintenance. Calibration of all Instruments such as measuring instruments, Temperature sensors, Controllers Organizing and conducting FIRE MOCK DRILL periodically Initiating and executing various improvement projects in production and maintenance department. Organizing and training of Engineers, Fitters, Electricians & workers. Having knowledge on SQC, SPC techniques. Conducting ISO Internal Quality Audits Involvement in Monthly Overall Equipment Efficiency meeting for monitoring Monthly Performance Involvement in quarterly ? Quality council meeting for monitoring the Quarterly Performance Co-ordination with Statistical function for analysing various problems for Corrective & Preventive actions Co-ordination with Tool room & QA for root-cause analysis and corrective and preventive actions for customer complaints Co-ordination with Head office and group factories for spares arrangement and for technical improvements Significant Achievements Reduction in Defects % by improvement in process & Machines Cycle time reduction by improvement in process & Machines Increase machine utilisation by various improvements in Process & Machines Implemented & maintaining 5S in Production Shop floor. Energy saving activities carried out on Injection Moulding machines, Auxiliary equipments and factory lighting Individually erected and commissioned more than Five 500-1000T Injection Moulding machines 6Sigma projects ? on Weight variation for two moulds and two machines Senior Engineer - Production & Maintenance May? 1998 - November? 2000 Company Profile: They have Gas assisted injection moulding facilities. They have Injection Moulding machines with locking tonnage ranging from 600 to 1420T of MIR, TOSHIBA, CLF, FERROMATIK MILACRON and JONWAI. The country's most advanced Design & Tool Room facilities. Job Profile: Operations, Planning & Execution Planning & Organising Preventive maintenance of Injection Moulding machines & Auxiliary equipments Trouble shooting of Electrical, Electronics, PLC, Software, Hydraulics and Mechanical Problems in MIR, TOSHIBA and CLF Injection Moulding machines ranges from 600 T to 1420 T. Trouble shooting with complete knowledge of all kinds of Auxiliary Equipments like Vacuum Loaders, Mould Temperature Controller, Hot Air Driers, Chillers, Cooling Tower, Blender, Grinder, EOT Crane and Lift Organising cooling tower water treatment and water softening plant Identifying and approving critical spares needed for Injection Moulding machines & Auxiliary equipments and Inspection of all spare materials for Maintenance. Training of Engineers, Fitters, Electricians & workers in Maintenance Department Calibration of all Instruments such as measuring instruments, Temperature sensors, Controllers Significant Achievements Developed a new additional safety circuit to avoid Mould damage in Injection Moulding machine Promoted and transferred to Nilkamal Eswaran Plastics (Pvt) Ltd, Srilanka Electrical Supervisor ? with Competency certificate ?C? May? 1995 ? April ? 1998 Devishree Electricals, Coimbatore, Tamilnadu, India Devishree Electricals is carrying all kinds of Electrical installation, Testing and Commissioning of HT & LT System with ?A? grade Electrical License Job Profile: Operations, Planning & Execution- Planning & Organising for Installation of HT / LT Panel boards, DP structure, Transformer and Lightning arrester Planning & Organising for Cable laying and termination for HT / LT Testing and commissioning of MCC Panel, LDB Panel, HT / LT Breaker, DP structure, Transformer and Earth Organising & Conducting shutdown maintenance in various factories Future Goals: To become a General Manager Operation. ________________________________________________________________________________________