plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 3/10/2025 5:02:34 AM ________________________________________________________________________________________ RefNo: CA - 11529 Gender: Male Age: 39 Designation: Junior Engineer Highest Education Level: Graduate - Degree Current Gross Salary: 2 2 /Annum Expected Gross Salary: 3 3 /Annum Preferred Location: Pune Notice Period: 2 Days Education Details: B.Tech Degree in Polymer Technology From C.O.E.T Akola, Gadge Baba University, Amravati in 2011 with 70.15% Diploma in Plastic and Polyme Engineering From Govt. Polytechnic Amravati in 2007 with 54.79% H.S.C. from Rural Institute of Technology, Amravati in 2004 with 54.56% Skill Sets: Computer Proficiency: MS office. AutoCAD - 2010. CATIA V-5. Work Experience: 14 Work Experience Details: Production & Process Engineer Since 13 June 2011 Company Profile: One of the leading automotive light manufacturers for two wheelers and commercial vehicles. Job Profile: Process & Product Engineer Ensure the drawings for the facility creation, Create process flow, PFEMA, Operator, guides sheet, Control plan. Conduct process capability for critical process, Process validation & revalidation Layout- Prepare assembly, line layout and modification in plant layout, Conduct time study, line balancing, cycle time reduction through 3 m & Prepare Line & m/c capacity report for production planning & control. Co-ordinate to Continuous improvement team for Assy. Line improvement & for Quality Team for Zero PPM. Vender development for small tool fixture, critical spare procurement and maintain as per requirement. PFMEA, PFD, DR4, CP, APQP, PPAP, FMEA, BOM, Pre-Purchas study of new Machinery. Process Development & Improvement. Process capability study, Time study & Line balancing, Capacity Planning , Spare Procurement & Storage of Fixture, spare, Layout planning & Facility development Cost Reduction. Mold Specification. Designing Plastic Part for Manufacture. Injection Molding Cycle Reduction. Material Selection Tool Engineering Managed the Continuous Process Improvement program with substantial annualized cost savings from Lean, and Process Improvement Projects. Projects: Machine Pre ? Purchas study of new Machine, Material To make Selection of 6 Injection molding M/C there Technical study, Capacity calculation, Location in layout. Injection molding required auxiliary equipment such as, Blending Unit, MTC, Dehumidifier system, centralize feeding system, Clean room for Base coating process. On line material flow from molding to base coating & Metalizing. Storage system such as HRSS, FIFO, Mold Rack system for WIP & Store Material. Chain conveyor for on line material flow from Molding to Hard coating. Material: Comparative study of two materials with respect to cost saving. Ultem Vs BMC Cost Saving Projects Reprocessing of Plastic material as a virgin material. Study the properties and Alternate solution for base coating paint. Industrial expansion project & Equipment layout. Plastic Moulding: To Managing the Injection molding M/C. L&T, Ferromatic Milacron, Toshiba, and Engle. To Process plastic material mold such as PC, PET, PPS, PBT, TPU, TPE, & PP, PS, PEI. To study the process knowledge of BMC molding. To handle the manpower power in Shift. To processing on machine ranging from 60 to 500 tones. Handling various type of auxiliary equipment such as, Blending unit, centralized material feeding system. Dehumidifier, Chiller, Dryer. Oil & Water MTC. Having knowledge about the 1S, 2S & 5S TPM. Future Goals: To become a plant head of plastic industry ________________________________________________________________________________________