plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 3:16:43 AM ________________________________________________________________________________________ RefNo: CA - 12088 Gender: Male Age: 57 Designation: Manager Highest Education Level: Masters - Degree Current Gross Salary: 1000000 1000000 /Annum Expected Gross Salary: 1300000 1300000 /Annum Preferred Location: India, Canada, USA, UK, Australia, Malaysia, Dubai Notice Period: 90 Days Education Details: M. Tech in Tool Engineering from M/S Government Tool Room and Training Center, Mysore, in 1995. B.E. in Mechanical Engineering at SJCIT, Bangalore University, India - 1990. Skill Sets: Tool engineering Mould Design, Product Design, Die casting die Design, Fixtures, Gauges, Assembly jigs, Lay-up tool design for composites, Value engineering, cost estimation and Reengineering. CAD/CAM Applications Application of I-DEAS, Master cam, Unigraphics, Pro-e, Solid works and AutoCAD. Manufacturing CNC manufacturing and execution, Die and Mould manufacturing, Electrode design and manufacturing, exposed to Tool room machineries. Management and Quality standards Production management, Planning and Control, Design and Development. ISO 9000 and IQMS related to TCS corporate system, AS 9100C Work Experience: 28.5 Work Experience Details: Manager-Tool design Since June 2010 Company Profile: Manufacture of Rail Coaches & Spare Parts and Mining Equipment. Job Profile: Responsible for Tool design concerned to Aerospace Ground support equipments, jigs and fixtures. Projects executed: Design and manufacturing support for Nose wheel towing arm, Radar handling and protection equipment, Fuselage rotating jig, 3D modeling and assembly for Sukoi-30 Defense Aircraft structural parts and sub assemblies, etc., CAD software: CATIA V5 Project lead ? Design Jan 2008 to April 2010 Company Profile: Niche player in the industrial equipments, instrumentation and automation domain. Job Profile: Projects executed: ?LAM? project -Coronus, should costing, etch engineering. ?Teradyne?- Value engineering, should costing, plastic product design. Team consists of 9 offshore and 3 onsite members Reporting to Program Manager, managing the Design & Pilot teams of CAD in transforming from small accounts to key accounts. Design lead for engineering design applications like, Product design, Tool design, Cost estimation, DFM and DFA, Stack up study, CNC manufacturing, design validation, concept generation for new applications. Coordinating with the design team to execute Jigs and Fixture design, Product design, Should-costing for design and OEM parts, Stack up study and evaluations, GD and T etc., Successfully developed and implement the method for should cost to machined components, assemblies, OEM parts, sheet metal parts and arrived the cost on batch sizes. Overseas assignment: Deputed to Teradyne at Boston, MA, USA for two months for value engineering project on Disc drive testing equipment. Manager (Grade IV) ? Design March 2006 to December 2007 Hindustan Aeronautics Limited (HAL) Job Profile: Composite Manufacturing Division (CMD): Projects executed: Tool design concerned to the Advanced light helicopter (ALH) Leading a team of 3 qualified Designers and 6 Engineers and ensuring the quality of the delivery. Design validation, technical review and release the lay up tool designs for composite parts manufacturing. Review and validation of Assembly jigs, trimming tools, Machining fixtures, Measuring fixtures as per DFM and DFA. Coordinating for the design activities concerned to the Assembly jig, (ALH). Which includes fuselage, cockpit, transmission deck and top, bottom and side structures, etc., Facilitating and training the subordinates by knowledge sharing, providing training on need basis to execute the jobs effectively. Developing the Fixtures, in order to facilitating the composite manufacturing activities. Engine Test Bed Research and Design Centre (ETBRDC): Projects executed: Design concerned to the Pilot less Targeted Aircraft Engine (PTAE). Developed the Advanced assembly procedure for Pilot less aircraft engine towards DGAQA Certification. Design and developing the tooling, fixtures to facilitating the PTAE engine assembly. Other necessary tooling for manufacturing of engine components. Ex. Gauges, spinning tool, supporting fixtures, etc., Responsible for Pilot less Aircraft engine components detail design and Assembly. Managing the team of designers and coordinating with workshop having CNC machines. ISO oriented development of system for documentation and Inducted towards Aircraft engines, components and its working principles. IT-Analyst June 2005 to March 2006 Tata Consultancy Services (TCS) Job Profile: Projects executed: Applied Materials, India - team consists of 9 offshore and 2 onsite. Lead the team of designers concerned to Product design, Cost reduction study, input study, estimation, engineering modifications based on DFM / DFA, as per ASME, follow up and resolving the problems, tech reviews and responsible for detail design deliveries, also involved as a technical mentor for the plastic product design team. Technical focal for CPI (copper, PVD, integrated system) team in Applied, India, which includes the responsibility of status review, setting priorities and new ECO releases and arranging the net meetings, interaction with client regarding technical update, EWR, Technical issues, schedules and scope of work. Developed the method of should costing for machined and sheet metal components, assemblies and arrived cost on batch sizes. Review and built the records as per IQMS and Project monitoring and control during offshore execution. Training under gone: Unigraphix-NX, Team centre. GD&T, List of training under gone thru AGU site for Oracle and DDV applications Projects executed: ?Navistar? project for International Truck and Engine Corporation (ITEC) - team consists of 8 offshore and 4 onsite resources.Guiding the team for Product design, Design modifications, Cost reduction study, Castings modifications based on DFM, Value engineering on V-6, V-8 and I- Engines and Detailing. Discussions with onsite client personnel, based on the Engine Design / Modification requirements to cover the functionality, mode of operation, technical issues, resource planning, billing and scope of work. Successfully executed the projects along with the team by studying the Input, Estimations, Incorporating the engineering changes as per ITEC Standards, Design and development of product, Cost reduction and analysis. Review and built the records as per IQMS, Project monitoring and control during offshore execution. Deputy Manager- Design and Manufacturing Oct 1995 to May 2004 Government Tool Room and Training Center (GTTC) Job Profile: Projects executed: - Team consists of 6 designers, 3 draftsmen, and 8 CNC programmers. Projects related to the Tool design and manufacturing, Product design, Plastic mould design, Die Casting Die Design, CNC Programming, Fixture and Gauges design and manufacturing, for the customers LML-Khanpur, ISRO satellite center-Bangalore, LPSC ? Trivendrum, SIDEL-India, Electrix-coimbotur, Rane madras, L&T, BEML,CIPET ? Mysore, TRTC-Jemshedpur, etc., Responsible for collecting technical details through reverse engineering and customer interaction, design and development of the product, conceptual and final designs, drafting details with GD&T, Tool design for mould/die, try out, product and tool design validation, Managing the team of Designers by executing design of Plastic moulds, Die casting dies, Electrode design and mfg., Jigs and Fixtures, Gauges, Blow mould design and mfg. Managing the team of CNC programmers by executing CNC Programming for FANUC and HEIDENHEIN controls, process sheet generations, process standardization, allocating the shifts, reengineering the manufacturing process, maintain the shop discipline, harmony and appraisal to the team members. Executed good leadership skills in extracting work from team members to complete the Design and manufacturing projects on time. Responsible for the quality audits ISO 9000 and design reviews, Cost reduction study, Design modifications based on DFM/DFA. Coordinating with shop floor activities, Quality and Material control departments for the execution of Individual projects. Training undergone: SDRC I-DEAS, Master cam, C Programming, Pro-e 2000i, Mold flow introduction, Solid works, GD&T, UG NX 4.0 Training conducted: I-Deas, Master cam, and AutoCAD for in-house and external candidates at GT&TC, Mysore. Regular faculty for Post graduate and Post diploma sections at GT&TC, Mysore. Faculty for CNC and CAD courses at GT&TC, Mysore. Seminars presented: Concurrent engineering approach for the tool manufacturing using I-DEAS. I-DEAS for new users Importance of "MOLDFLOW" in tool design Additional Work experience: Prior to post graduation, I have executed my work at M/S Boving Foress Limited and ISRO satellite centre for two years. Future Goals: Professional exposure to latest technologies with better positions and Financial growth ________________________________________________________________________________________