plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 1:23:33 AM ________________________________________________________________________________________ RefNo: CA - 12510 Gender: Male Age: 50 Designation: Manager Highest Education Level: Masters - Degree Preferred Location: kochi Notice Period: Days Education Details: M.Tech in Polymer Technology from Cochin University of Science and Technology, Cochin, with 8.28/10 in 2004 B.Tech in Polymer Science and Rubber Technology from Cochin University of Science and Technology, Cochin with First class in 2000 Skill Sets: Statistical Analysis: Minitab 16, Statistical Process Control (SPC), FMEA, SAP-MM functional knowledge Composites Technology/ rubber product design/ plastic processing/ rubber formulation recipes / product testing / abrasives technology Excel, PowerPoint, Publisher - Above average skills problem-solver with strong determination for success, ability to compete on time / eager for results, people connector and mentor. Work Experience: 21.8 Work Experience Details: Operations Manager Since June 2010 Company Profile: Gypsum Board Dealers, Partition Contractor, Interior Designer Job Profile: Managing all activities in the areas of technical interior installations meant for acoustics, thermal etc and identifying specialty interior installation products and systems, supply of materials and spec suggestion Developed a new acrylic resin based spray acoustic product for application over building inner walls for reducing echo and increasing speech legibility, partnered with ?Saint-Gobain, Gyproc?, for materials, technology and installation systems. Responsible for making the team fully compliant for handling multiple installation projects, including effective use of manpower and resources, vendor development, selection of materials, cost analysis, timely delivery and storage Responsible for branch profitability, identifying prospective clients, generating business, building and maintaining healthy relations with clients, ensuring performance, delivery, quality norms. Manager-Process and Product Development May 2004 to June 2010 Company Profile: Manufactures and markets bonded, coated, super abrasives, construction products and thin wheels. Job Profile: Head of Process and R&D, Six Sigma Black Belt Managing the resin / rubber bonded and nonwoven abrasive manufacturing process with specs for materials and process, defining SPC norms in the backing and abrasive slurry coating line, quality reviews, process validation and supervision of CFT improvement projects Identifying potential markets, design and development of suitable products through statistical analysis, generating business from these accounts, sales monitoring and broad basing Successfully led and participated on multiple Six Sigma DMAIC projects on reducing moulding cracks in a hot pressed billet grinding wheel, reduction of rejections in the nonwoven abrasive coating line, improving contributions of unified metal buffing products, coached/mentored green belts on projects handling Technical services for major clients in the metal fabrication industry, customer complaints resolution, support role for these key accounts for their new projects, organizing trainings, workshops and road shows for prospective clients in the areas of metal grinding and polishing demonstrated skills in framing balance business score cards for the division, identifying and appointing sub-contractors, making contract and service agreements, defining their process parameters and specifying inspection norms Identifying and procurement of polymers/ additives/ fillers for new and existing products at optimal pricing, requests for proposals, contract negotiations, vendor management. Executive, Technical August 2000 to December 2001 Pix Transmissions Ltd Job Profile: Rubber compound design for new and existing products, testing and performance evaluation, standardization Rubber mixing and compounding plant in charge, involving in CFT projects for cost and quality, testing lab management and periodic review of results and actions if needed Process mapping with PFDs and presented solutions for reduced material movement and lead time in the V belt building line, detailed study on rubber curing behavior and recommendations for revising moulding cycles thereby effecting substantial time and energy savings Monthly reports presentation, participating in reviews and implementation of improvements and overall technical support to the V Belt and hose mfg lines. Member, Consultancy Wing February 2000 to July 2000 Cochin University of Science and Technology, Polymer Science Dept Job Profile: Plastic and rubber product development for clients by discussion and mapping their requirements, finalization of recipes and process parameters, lab and pilot trials at the client?s facility, spec standardization and technology transfer Successfully developed 5 rubber products for industrial and medical applications, transferred its technology to the client with all guidelines for manufacturing, sampling and quality assurance Undertook final product testing, design of rubber compounds, mixing sequence, molding cycles, compound reclamation and reuse. Documented all testing procedures, standards and test results in the form of a data base for future retrieval and reference at the library. Certifications/Courses: Six Sigma Black Belt course: Indian Statistical Institute (ISI), Bangalore Workshop on new product developmen t- a strategic approach: CII Institute of Quality, Bangalore Innovation workshop: The Innovation Work Group, David Wittenberg Rubber Compounding, Processing and Product manufacture: The Rubber Research Institute of India (RRII) In-plant training and Project work at Bias and Radial tyre plants: JK Tyres Ltd., Mysore Nonwovens Training Course: Association of Nonwoven Fabrics Industry, USA (INDA) ISO 9001-2000, internal auditor training: UR Associates. Achievements: Award for the best innovative product for the year 2010 from Saint-Gobain, for developing an automotive finishing product for US / Europe market I Rank, M.Tech. Polymer Technology Entrance examination conducted nationally by CUSAT, Cochin II Prize, technical paper presentation, Ist prize, Technical Crossword at The National Symposium, University of Mysore GRE and TOEFL qualified, Winner, high school level intelligence examination conducted by the Govt. of India Organized an International seminar- Advances in Polymer Technology, APT, annually organised by CUSAT and The Technical University of Eindhoven, The Netherlands. Technical / Key Skills: Statistical Analysis: Minitab 16, Statistical Process Control (SPC), FMEA, SAP-MM Functional Knowledge Composites Technology / Rubber product design / Plastic processing/ Rubber formulation recipes / Product testing/ Abrasives technology Excel, PowerPoint, Publisher - above average skills Problem-solver with strong determination for success, ability to compete on time / eager for results, people connector and mentor. Future Goals: Aspire to pursue challenging assignments in Technical/Business Operations Management with a Frontline Business Organization ________________________________________________________________________________________