plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 3:23:30 AM ________________________________________________________________________________________ RefNo: CA - 12771 Gender: Male Age: 46 Designation: Engineer Highest Education Level: Graduate - Degree Preferred Location: Uttar Pradesh Notice Period: Days Education Details: B. Tech. in Plastic Technology from HBTI Kanpur (U.P.) with 65.23%.in May 2001. Higher Secondary from M.P. Board with 71.55% in 1996. High School from M.P. Board with 79.40% in 1994 . Skill Sets: Computational Skills: Minitab, Windows Etc. Plastic Technologist with Educational Background and experience in Process Development & Optimization, Extrusion, Injection Molding, New Product Development, accustomed to lead research & development projects with cross-functional teams and meeting dead lines, seeks a challenging career. Work Experience: 17.2 Work Experience Details: Development Engineer (Engineering R & D Dept) Since Aug 2005 Company Profile: Leading manufacturer of Optical Storage media like CDs and DVDs. Job Profile: Process Development and Qualification of DVD dye base for different customers. Process Development of DVD dye base for Productivity / Quality Improvements. Analysis and Testing of all the characteristics of Optical Discs. Technical Paper Presentation (min 2 papers / year). Six Sigma Green Belt Project (min 1 project / year). Representative for Engineering Support Function (solve problems given by the production / process department). Documentation as per ISO. Engineering Alert Note (audit of shop-floor activities). Achievements : Process Development / Qualification and Stabilization of DVD ? R16X for Sony Japan. (Company gained SONY as a new customer) Process Development / Qualification and Stabilization of DVD ?R16X for RICOH / Fuji / Panasonic Japan. Optimization of Injection Molding Machine Process for Productivity Improvement by Reducing cycle time from 3.5 sec to 3.2 sec for DVD-R 16X. (Saving - 2300 more DVD discs / Day / Line (approx)) Development/Qualification and Stabilization of DVD ? R20/24X Process. Remark ? Nominated for Six Sigma Green Belt Project. Alternate Polymeric Material Development for CD-ROM. Status - Continuous (Saving ? 30% of Disc Cost). Injection Molding Machine cycle time reduction from 3.2 sec to 2.8 sec for DVD-R 16X. (Saving - 3500 more DVD discs / Day / Line (approx)) Development Engineer From Sep 2001 to Aug 2005 Company Profile: Leading manufacturer of products for Agriculture, Micro Irrigation, Building and Infrastructure, Sewage, Natural Gas distribution, Telecommunication, Industrial Piping, Blow Moulded hollow plastic containers for industrial and domestic usage, Engineering plastic moulding Job Profile: (As a Planning Officer: July 2004 to August 2005) Raw material consumption planning. Production planning (of all the three divisions PVC Pipe, HDPE Pipe and Molding). Third party inspection planning. Customer complaint handling / feedback / site visits. Vendor development. Job Profile: (As a Development Engineer Sep 2001 to June 2004) Optimization and Development of Standard Process for PVC / HDPE / PP Extrusion and Injection Molding. Optimization of Chemical Formulation for PVC pipe (Data handling and freezing of compounding). Die and Tool Room (In Charge Designing and Handling). Trouble ? Shooting (chemical compounding and Processing). Costing (Related to chemicals). MIS generation / Data Analysis (Related to Production / compounding). Training (In Charge New Operator, Shift Engineering, Marketing and Sales Trainees). Atomization Job Accomplishments: Centralized Production planning - (PVC, HDPE and Moulding and communication to sales deptt to minimize the line down time and ensure timely delivery. Designing of Die ? Bush and Sizers (m/c, size and pipe type wise) have totally been changed to Maximize M/c Efficiency and Improve Product Quality. Freezing of Compounding M/c Wise, Pipe Wise and Pipe type wise to minimize hit and trial and wastage. Trouble ? Shooting ? A detailed guide has been developed to minimize hit & trial and wastage. Costing ? New concept and system of chemical costing has been introduced. Atomization ? In-house development of material feeding system from mixer to m/c hopper. Areas Of Expertise: Through Professional As Well As Academic Experience: Use of Statistical tools for Process control. Operation and Process control of fully automated Injection Molding Machines. Operation and Process control of fully automated CD and DVD production lines. Technical know - how of DVD / HDDVD / BD technology. Technical know - how of PVC pipe technology. Future Goals: Plastic Technologist with educational background and experience in Process Development & Optimization, Extrusion, Injection Molding, New Product Development, accustomed to lead research & development projects with cross-functional teams and meeting dead lines, seeks a challenging career ________________________________________________________________________________________