plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 7:13:50 AM ________________________________________________________________________________________ RefNo: CA - 12779 Gender: Male Age: 51 Designation: Senior Manager Highest Education Level: Diploma Preferred Location: VAPI (GUJRAT) Notice Period: Days Education Details: Short Term Course in PLC Programming & Application in 2008 Specialised Training Course in Production & Marketing Management. Certificate Awarded by: Small Industries Development Organization (Govt. of India) in 2004 Short Term Training Prog: Processing & Testing of Pipes & Fittings from CIPET, Hyderabad in 1997 Diploma of Electrical Engineering From Govt. Polytechnic, Bhuj. Tech. Education Board, Gandhinagar in 1995. Higher Secondary (HSC, Science) from St. Xavier?s English High School, Gujarat Board in 1992 Secondary (SSC, Science) from St. Xavier?s English High School, Gujarat Board in 1990 Certificate Course in Circuit Tracing & Repairing of Electronic Circuits from Adarsh Technical Institute, Bhuj ? Kachchh in 1990 Skill Sets: Computer Proficiency (DCA) : DOS, M.S. Windows, Loading Soft wares, Internet. (Institute CWCC, Bhuj) Personal Development: Training & Professional Guidance by renowned Plastic Technologist : Mr. Yashodhan Kanade Special training for lead Internal Auditor for ISO : 9001 : 2000. Training for emergency of fire fighting & first aid. Attended various seminars such as : New developments in plastic technology. Open houses frequently organized by machine manufacturers. Personal Growth Lab. Better Communication skills. Leadership Development. Manpower Management & Utilization. Process Capabilities. Time Management. Goal Setting. Improving Self-Esteem. Work Experience: 25.2 Work Experience Details: Asst. Manager - Plant Since Oct 2008 Company Profile: Manufacturing of Agriculture Pipes, ASTM Schedule Plumbing Pipes, SWR Pipes, Solvent Jointing L.G. Plumbing Pipes etc. & Fittings for this all type of pipes. Job Profile: Primary responsibility of improving productivity, reducing wastage & rejection and consuming old wastage & rejection in current production. Secondary responsibility of smooth running of whole plant by proper preventive maintenance, planning, motivation, training and co-ordination with all departments like Production, Q.C., Maintenance, Utility, Stores, Purchase, H.R., Admin., Despatch, etc. Manager - Production Dec 2007 to Sep 2008. Company Profile: Manufacturer of PVC Pipes & Fittings Job Profile: Production planning, Compounding, Wastage & Break Down Monitoring. Efficient manpower utilization. Trouble shooting & counteracting on production problems regarding machine, processing, quality, compounding, tooling etc. Coordinating with departments such as : Planning, Maint., Q.A., Stores, etc. The variety of Pipes Manufactured: Agriculture Pipes, Plumbing Pipes, SWR Pipes, ISI Casing Pipes, SDR Casing Pipes, Concealed Drainage Pipes (Brown), ASTM Schedule Pipes etc. Plant Manager June 2007 to Nov 2007 Kenson Manufacture Pvt. Ltd. Company Profile: Manufacturer of: uPVC Pipes (Extrusion) for pressure application, SWR application, plumbing application etc. (Theysohn Extruders) cPVC Pipes (Extrusion) for Hot & Cold Application. (Theysohn Extruders) uPVC Fittings (Injection Molding) for pressure application, SWR application, plumbing application etc. (Windsor Inj. Molding M/cs.) Loft Tanks & Terrace Tanks (Roto Molding) for over head water storage solutions. (Ashwin Make R& R and Roto M/cs.) Job Profile: Production planning, Compounding, Wastage & Break Down Monitoring. Maintenance Schedules of all the machines & Trouble Shooting during breakdowns. Efficient manpower selection & utilization. Trouble shooting & counteracting on production problems. Coordinating with all departments such as : Prodn., Maintenance, Q.A., Stores, Purchase, Planning, etc. Product Development & Planning for type and size of new machines. Prince SWR Systems Pvt. Ltd., Silvassa (U.T. of D.N.H.) Senior Executive - Extrusion May 2007 Jr. Engineer - Production & Maintenaice June 1997 Prince SWR Systems Pvt. Ltd. Company Profile: Leading group in India for manufacturing of plastic extruded & molded products. Unit is engaged in manufacturing Rigid PVC Pipes & Fittings for Soil - Waste -Rainwater application in the vivid range varying from 20mm to 200mm size with high level of quality assurance and having backup of BIS & ISO : 9001 : 2000 certification. Job Profile: As a Department In-charge: Governing & Managing covered Key Role Areas as under : Production planning, Compounding, Wastage & Break Down Monitoring. Maintenance Schedules of all the machines & Trouble Shooting during breakdowns. Efficient manpower selection & utilization. Trouble shooting & counteracting on production problems. Coordinating with all departments such as : Prodn., Maintenance, Q.A., Stores, Purchase, Planning, etc. Planning for type and size of new machines as per sales growth. Ensure compliance to quality systems & procedures as per ISO : 9001 : 2000. The areas under ISO are as below : Conducting internal audits for ISO and suggesting for areas of improvement. Planning training schedules. Vendor Development, Purchase Procedure. Inventory control of items of engineering stores & raw material. Developing procedures (SOPs), work instructions, documents & formats for records. Maintaining Process monitoring, qualifying process and preparing data documents. Statistical analysis of collected data and concentrating on major problems. Trainings & Continual Developments through Corrective and preventive actions. Supporting R&D in new product launch, product standardization & validation. Carrying out periodical self audits analysis & resolution of audit observations / non-conformances. Training & motivating the workforce regarding Processing, Productivity, Wastages, Maintenance (TPM, TQM, SMED, SOP), Quick Change-Over, Safety, etc. so as to generate maximum developmental ideas & implement them. Representing Department in Management Review Meetings. Working on various projects with teamwork & setting future goals for improvement. Machines Handled: Extruder Machines (Theyson, Kabra, Windsor etc.), Injection Molding Machines(Winsdor, LG etc.), Pipe Belling M/cs., Compounding Mixers, Air Compressors, Water Chilling Plants, Cooling Towers, Material Conveying Systems, Transformers, O.C.B., A.C.B., EOT Crane, L.T. Panels, Diesel Gen Sets, All Q. C. related apparatus. Innovative & Creative Work Done: Analyzing Power Consumption Vs Production (reducing Power cost per Kg. Production). Replacing existing monoblock pumps of higher H.P. with pumps of Texmo Make of lower H.P. rating having same flow rate & pressure rating and hence reducing Power cost. Conversion from DC to AC Drive in extruders (energy saving & lower break-down rate). Analyzing the wear out of screw-barrels and finalizing the schedule for re-nitriding, retrofitting & scrapping of screw-barrels. Analyzing effect of Heat Distortion & Load Distortion on Pipes due to Sunlight & Atmospheric temperature. (Deformation & Bending of Pipes when exposed to sunlight). Analyzing absorption of heat due to IR radiations of sunlight over the intensity & darkness of colour of pipes. (Absorption of IR radiations by Black). Studying and analyzing effects of quenching & annealing on PVC Pipes (VST/Tensile). Increasing filler level to reduce compounding cost without affecting the quality. In-house Automation of Heater Mixer of High Speed Mixer Machine to eliminate variation in compounded material occurring due to human error. Solving problem of chilling plant due to imported compact heat exchanger not suitable as per Indian conditions due to hard water (scaling problem) by replacing it with normal cell & tube type heat exchanger, which is working successfully. Developing on-line pad printing for pipes. The space previously used for off-line pad printing was utilized to install three more Pipe extruder m/cs. & Pipe belling m/cs. (This is the only on-line pad printing system of its own type in whole pipe industry). Developing groove type SWR pipe belling m/c in-house at the cost of Rs. 80,000/- only, which if purchased company?made could have minimum cost around Rs. 2,50,000/-. Increasing production by conversion of lower production extruder to get more output. Changing of rusty tray of pressure calibration tank by FRP tray (advantage of non-rusting). Group leader on projects like energy conservation, wastage reduction, raw material cost reduction, productivity improvement as per Kaizen Methodology etc. Starting On-line socketing of uPVC pipes (easy material handling & less scratches). Future Goals: Looking for challenging position in the organization blended with highest standards of professionalism and dynamism in both its vision and action where my technical and analytical skills will scope me for upward movement thereby proving valuable asset to the associated. ________________________________________________________________________________________