plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 10:22:39 AM ________________________________________________________________________________________ RefNo: CA - 13016 Gender: Male Age: 60 Designation: Manager Highest Education Level: Post Graduate Diploma Preferred Location: Tamilnadu Notice Period: Days Education Details: Post Graduate Diploma in Plastic Processing Technology from CIPET, Chennai. B.Sc. Chemistry from Madurai Kamaraj University with Distinction. Skill Sets: Software skills: Operating Windows 9x, XP, MS Office, Power Point, MS outlook, Internet browsing. Work Experience: 30.2 Work Experience Details: Asst. Manager - Production May 2001 to Mar 2007 Company Profile: Manufacturing LDPE films for Printing & Packaging, Commercial Labels, Flexible Packaging Job Profile: Coordinating with the Sales dept to set Production Targets on a monthly basis. Developing Production Plans & Schedules and arranging resources to ensure achievement of pre-set targets. Monitor Processes & identify deviations, towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes. Advising all Technical Aspects to the production unit. Develop & implement SOPs to meet ISO 9001:2000 standards. Resolve queries of end users & render Technical assistance on product usage. Ensure speedy resolution of queries / grievances to optimize satisfaction levels. Ensure on time deliveries to all customers. Accomplishments and Experiences: Conceptualize & execute strategies towards developing new methods for reducing production cost. Interface with key clients for mapping requirements & delivering appropriate product solutions. Expertise in combining & engraving several designs on the same set of cylinders thereby reducing costs and streamlining operations. Expertise in creating different formulations in Multi layer extrusion to achieve the desired goal. Excellent Inter-personal skills and Liaison skills. Expertise in Color Separation, Color Matching and achieving the desired shade. Expertise in Wet Lamination, Dry lamination & adhesive selections. Achieved a conversion ratio of 1: 0.98 Conduct regular Internal Audits and reviews to ensure adherence of pre-set norms. Erection & commissioning of 3 Layer Reifenhauiser Blown Film Extruder machine from Germany, 7 color Cerutti Rotogravure Machine from Italy, MB Triplex Lamination machine from Italy. Expert in 6/9 color Flexogravure CI press machines & handled Cylinder making & engraving unit. Built up an Excellent Production Team who can make the impossible to possible. Asst. Factory Manager Sept 1999 to Mar 2001 Company Profile: Manufacturer of LDPE Packaging film for Milk. Job Profile: Possess strong administrative skills, increasing revenues, streamlining workflow & providing quality customer service to the clients. Astute in handling targeted production, marketing & proven ability to achieve the pre-set sales & profitability targets. Ability to support & sustain a positive work environment that fosters team performance with strong communication. To improve production process thereby escalating productivity & operational efficiencies as well as minimizing rejections. Liaison with various Govt. departments like Sales Tax, Excise, Income tax etc., Accomplishments & Experiences: Successfully developed formulations to reduce the cost of film. Relationship management with customers to augment order generation. Instrumental in establishing in house testing on pilot plant. Instrumental in improving and establishing standards for packaging film. Took concurrent responsibility of packing to reduce customer complain due to poor packing. Responsible for General risk assessments. Improved delivery of all Pre-Production Services to the manufacturing unit. Doubling of Turnover. Quality improvements coupled with shorter lead times. Effectively rendered Technical support to Customers. Production In Charge / Supervisor Feb 1992 to October 1998 Company Profile: Plastic Industries Company, Manufacturer of PE Printed Bags, Shrink Films, FFS films, Cling films, Agriculture films, Lamination films. Job Profile: From the selection of different grades of raw materials, Master batches, Printing inks and placing orders for the same. Finalizing purchase orders with customers. Innovating new formulations for PE films based on end use application. Production Planning, Programming jobs for Extruders, Printing machines, Bag making machines and Trouble shooting. Procurement of Spare parts from Local & from Machine manufacturers. Maintaining all documents of ISO 9002. Wastage recycling & efficiently using the recycling material. Maintaining good relationship with customers & suppliers. Maintenance of all machines. Accomplishments & Experiences: Handled customers independently as a daily routine with prices, quotations etc., Interfacing with customers on printing services as well as developing, designing & Making Printing Plates from Outside, Processing solutions for them. Resolved critical issues by taking initiatives to bridge the gap with customers, staying tune with the market trends etc. Pivotal in reducing the rejections through initiates on spot checking, rework of rejected material and immediate use of rejected material for some other applications. Instrumental in implementing & developing the production procedures for ISO 9002 system. Initiated computerization for the plant to minimize human error in reports and maintaining proper record for each product. Erection & Commissioning of 3 layer Macchi Blown film Extruder m/c from Italy, Four nos. of Queen?s Blown film Extruder from Taiwan, Mono layer Extron Blown film m/c from Finland. Erection & Commissioning of 6 color CI press Valmet MAF printing m/c from Italy, 6 color Queen?s printing machine from Taiwan. Erection & commissioning of Elba High speed Multi kind Bag making machine from Italy, Queen?s Bag Bottom weld, Side weld, T-shirt bag making machines from Taiwan & A Recycling Extruder. Production Officer. July 1990 to Feb. 1992 Company Profile: Cosmo Films Ltd., BOPP Film Manufacturer Job Profile: This includes changing programs for the machine based on the Production Plan given to me. Maintaining Quality of the film as per QC results. Rectifying On line Process problems, Reaching production targets with minimum wastage. Accomplishments & Experiences: Smooth Co-Ordination with various departments and getting Outputs. Interactive with Maintenance dept. for preventive maintenance and sudden breakdowns. Doing self Maintenance of TDO chains, Cast Film Die head etc. Appreciated by the management for consistently achieving production targets with min. wastage. Technical Officer - Production Mar 1989 to July 1990. Company Profile: Mupnar Films Ltd., BOPP Film Manufacturing Plant. Job Profile: Took the responsibility of complete Production, Trouble shooting, Testing & quality control, Wastage Recycling, Water treatment and all utility operations. Accomplishments & Experiences: Learned invaluable Erection of Highly sophisticated plant right from foundation construction. Got extensive training in Fire and Environmental Safety, Utilities functions etc. Personally look after the water treatment and maintained the hardness of water within limits. Conducted Training Programs for all Technicians about the process, recycling and advantages. Oversaw the implementation of quality norms for BOPP film. Shift Engineer Sep 1987 to Mar 1989 Company Profile: Jai Fibres Ltd., Manufacturer of HDPE Woven sacks. Job Profile: Responsibility of Day to day Production Activities. This includes setting up process parameters & speed depends upon the kind of Raw material, to achieve production with low downtime, Getting high strength and high quality tapes, Setting 8 /6 spindle circular looms and maintenance of all machines. Accomplishments & Experiences: Learned to control and understand the psychology of workers. Learned to extract the work from operators in a professional way. Making Production Analysis after each job. Suggested & assisted the management for implementing new ideas. Future Goals: Highly Motivated, Focused, Result-Oriented & Dynamic Business professional. Looking for a challenging position in the field of Production which can utilize my potential to its full extent and where there is, need to share broad co-operative effort for the development of the company within time constraints in professional way. ________________________________________________________________________________________