plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 3:24:59 AM ________________________________________________________________________________________ RefNo: CA - 13113 Gender: Male Age: 44 Designation: Senior Engineer Highest Education Level: Graduate - Degree Current Gross Salary: 490000 490000 /Annum Preferred Location: Tamilnadu Notice Period: Days Education Details: Pursuing PG MBA in Operation Management from Symbiosis Center for Distance Learning, Pune. B Tech in Rubber and Plastics Technology from Madras Institute of Technology from Anna University, Chennai with 7.2 CGPA in 2004. B.Sc Physics from Bharathidasan University, Trichy with 72% in Apr 2001. Skill Sets: Skills: Strong in designing Rubber Formulations as per the customer specification Extensive experience in natural and all types of synthetic rubbers Familiar in Kaizen, Poka-Yoke, 5 S, FMEA , APQP, Value Engineering Well versed in TQM concepts Strategically resolve quality issues through deep analysis and various scientific approaches like 7QC tools, QC-Story approach, 8-D approach, SPC, FTA (Fault Tree Analysis), 5-why analysis. Knowledge in ISO/TS 16949:2002, OHSAS ? 18001 & ISO 14001 and ISO /IE 17025 Quality systems. Knowledge in Toyota Quality System. Work Experience: 16.2 Work Experience Details: Sr.Engineer - QA & Compounding: Since July 2008 Senior Engg Executive: July 2004 to June 2008 Company Profile: Manufacturing of Automotive Rubber Components. Job Profile: Monitoring & reducing the customer end and in-house rejections Working with production department to meet the daily service level Standardization and improving on the existing processes. Process and Product Audits. Good Knowledge in Mixing, Extrusion, Calendering, Molding etc Responsible for customer Quality rating Carryout Product Validation Test for New Products as per customer requirement Involved in new product development as a CFT member with inputs on Fool Proofing, Processing, etc GEMBA analysis to trigger out the root cause of customer Quality isuues. Interaction with concern department for implementing the corrective action to reduce customer rejections Mould life monitoring to customer to maintain the System. Coordinator for Customer System Audit Job Profile as Senior Engg Executive: New product development Wholly responsible for new product material development and process development activities in Rubber components manufacturing. Responsible for Material Design and Testing of Automotive components like brake hoses, seals, brake chamber diaphragms, metal to rubber components, bellows etc. Developing new process concepts for production optimization, yield improvement and develop guidelines for the New Projects Coordinating with customers for understanding their technical requirements and facilitating the internal departments for developing technical facilities. Reviewing existing compounds and re-designing the same for enhancing operational efficiency and achieving maximum cost savings with due consideration to any bottle-necks. Design of all Rubber and reinforcement materials, bonding process involved in New Product Development. (NPD) Implement and present various projects to the top management on cost reduction/ wastage elimination/ value engineering/ quality improvement / 5S improvement through SIT & CFT Strengths:: Hands on Knowledge in New Product Development activities Hands on Knowledge in ISAR, PPAP, PSW & APQP Hands on Knowledge in Diaphragms and Hose manufacturing process Key Attainments : Improve life cycle of brake chamber diaphragm from 1 Million cycle to 2 Million cycle through Reverse engineering and bench marking Concepts Reduce dual brake valve leakage by improving the compression set resistance and reduce the swelling and charring of rubber compounds Value Engineering in Valve Compounds ? Savings of Rs 20 Lakhs/annum Value Engineering by Optimization of Bonding Process?Savings of Rs.4 Lakhs, Annum Value Engineering in diaphragms - Savings of Rs 10 Lakhs/annum Compound developed for various Metal to Rubber Bonded Components, Molded parts ? Sales of Rs. 3.5 Crore/Annum Compound developed for Toyota 800L small car project? Sales of Rs 1.9 Crore./Annum Reduce lead time in silicone hose manufacturing from 3 days to 1 day by modifying the process and compound. Future Goals: Seeking a challenging position in engineering environment with an organization offering long term career and advanced opportunities in which my abilities and experience can contribute to the profitability of the organization ________________________________________________________________________________________