plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:15:09 AM ________________________________________________________________________________________ RefNo: CA - 13576 Gender: Male Age: 41 Designation: Senior Engineer Highest Education Level: Post Graduate Diploma Current Gross Salary: 11000 11000 /Annum Expected Gross Salary: 13000 13000 /Annum Notice Period: Days Education Details: Diploma in Chemical Plastics Engineering & Technology from CIPET, Amritsar, Directorate of Technical Education Ministry Of Chemicals Fertilizer Gov. Of India. 83% in 2007 Bachelor of Chemistry from Ram Manoher Lohia, Avadh University, Faizabad 55.10% in 2003 Skill Sets: Plant Operation, Process Calculation/ Technical Service, Production Planning, Process Management, Equipment Operation & Maintenance, Commissioning, Decommissioning and Re-Commissioning, DCS Operation, Process Safety, Workforce using Management equipments., Emergency Handling, Troubleshooting, Cross Functional Coordination, Training and development of plant personnel simulator, Planning and Execution, ISO/OHSAS Internal Audit, Technical Audit, Calibration machine of process plant. Work Experience: 21.8 Work Experience Details: Chemical Engineer- Material Process Operation Since Feb. 2012 Company Profile: Begins Tr I-ethyl Aluminium (Tea) Production To Power Plastics Industry Job Profile: Pre commissioning and Commissioning job of Tri Ethyl Aluminium, compounding plant Working in all sections of plant- PET, PC, PP, SAN Process operation controller Chemical Engineer- Technical Service & Process Controller May 2010 - Feb 2012 Company Profile: The company brings to the liquid packaging business a very efficient and innovative technology especially suited for packaging of Carbonated Soft Drinks (CSD), milk, water & juices. Job Profile: PET Process Controller & Chemicals HAZOP and PSM study. P&ID updating. Plant performance evaluation. Process control Incharge May 2008 - May 2010 Tetra Pak PET Ltd., KSA Job Profile: Plant, Equipment, catalyst performance evaluation. Conducting Technical Audits, To maintain PET product by processing according quality Assurance Laboratory as Q.A. to Analysis Acetaldehyde Level, Intrinsic Viscosity Process (Production) Engineer. Aug. 2006 - May 2008 Surat Bottling Co. Pvt. Ltd Job Profile: Process trouble shooting of IMM, BMM for PET, PP Product Plant Process Trainer, Plant L&T Coordinator. All shift activities in other branch mold Trial checking BALLY mineral water hardness, ph Plant Process Supervisor/ Engineer June 2003 - July 2005 Jai Corp. Co. Ltd Job Profile: PP, PE Master batch all machine process control, On Job Training the Operator Trainees. plant DCS and field operation The job involves Panel operations, Field operations, PET process operation controller. Functional Competence: Fire fighter and Haz Mat Training, awareness: Successfully training certified courses, also awareness for hazardous material imparted for this role as a trainer Commissioning, Decommissioning and Re-Commissioning of Process Plant: Specialty chemical, Tri Ethyl Aluminum plant PET Manufacturing, Compounding plant and Plant, ATA-2010 coordinator in MCF, BKG System, SHENCK Process Process Calculations: Compressor, Turbine and Pump efficiency, Catalyst Performance (Equilibrium approach and life), Plant Technical Audit (Steam Balance, Water Balance and Energy Balance) and trouble shooting. Industrial Standard: Safety, SHE, 5S Audits, HAZOP Study, ISO14001 and OHSAS18001 Auditing and API, Work Permit issuer, Work Permit Receiver Control System Operation: DCS (CS3000)-Yokogawa, MLR-200 -TATA Honeywell, EXP-01R400 ?Honeywell, SLPC, APC, PLC, Pneumatic (Tyler) Control Operations and Exa-Quantum. Plant Operations: All operations of Compounding Plant, PET, PP, Master Batch, compounding (Start Up, Shutdown, Emergency, Normal and ATA jobs), All operations of TEA plant (Start up, Shutdown, loading and unloading of TEA to ISO and portable tanks), All operations of plant (Startup, Shutdown, Emergency and Normal jobs), Oil terminal operations, Naphtha , Pigging operation, compounding export and import operations. Equipment Operation: High-Pressure Compressors (200ata), Steam turbines (condensing and back pressure), High Pressure Pumps and Fans, Vapor Compression and Vapor Absorption Refrigeration system, Glass Lined Reactors, Agitated Vessels, Spray Dryers, Pneumatic Conveyors, Natural draft and forced draft Fired heaters, Reformer, Catalyst Reactors, Absorption, Stripping and Distillation columns. Process Safety: Trained Rescue operation crew. Worked as ERT captain and conducted MOC drills. Handling of Chemicals & plastics catalyst, color, additive, filler pc san glass fiber, additive, master batch, modifier, pp -mza, filler, blend, pc -powder, organic wax chemical ,Talk, abs, PET, PP Solids like Naphthalene, Lime, Aluminum Powder and Pyrophoric Catalysts. liquids like Naphtha, acetone, K2CO3, Ethylene, TEA, H2SO4, NaOH, Naphthalene Melt and Lithium Bromide gases like N2, H2 ,CO2 SHE Management: Aspect & Impact Analysis, HIRA Analysis as per ISO 14001 and OHSAS18001 standards, Generating of SOP, Review of Operation manual, Emergency Preparedness Planning, Risk Assessment and conducting MOC Drills in coordination with safety department. Training and development: Competence mapping according to ISO and OHSAS18001 standards, Training Needs Analysis (TNA) and Competency Mapping of Plant Operating Personnel, Training of plant operating personnel using simulator Professional Expertise: Demonstrated functions as Chemical Engineer- Technical Service/ Compounding Production/ plastics Plant Trainer Responsible for carrying raw material from day bin, super sack, debagger, tilt table and from all 8 feeder to machine funnel. Involved in the Designing / modifying operating parameters to improve the on-stream factor and mapping performance of various equipments under stretch capacity operations. Member of Outsourcing & Tender Committee, innovation cell and Central Safety committee. Formulated consumption norms of raw materials and utilities and introducing process improvements to control wastages and enhance operational efficiency. Involved in the Planning and implementing annual shutdown in coordination with maintenance to meet the statutory requirement of the static and rotary equipments of the plant to implement field changeovers within production holdups. Providing troubleshooting support to resolve minor breakdowns. Ensured observance of safety norms and conducting safety audits periodically to comply with statutory provisions. Efficiently managed day-to-day plant operation. Managed start up and safe shutdown of the plant in planned and emergency situations in coordination with maintenance groups and functional groups for smooth operation of plant. Drawn requirements of raw materials to support production plans, monitored stock levels and coordinated with purchase to ensure timely availability of all inputs. Conducted HAZOP study and P&ID review; finalized retrofitting tie-in points, checked actual hook ups, and prepared checklist for mechanical completion of plant. Involved in Directing, leading & motivating workforce and imparting continuous on-job training for accomplishing greater operational effectiveness/ efficiency. Driven efforts across adherence to stringent quality specifications as per the norms; including preparation/ maintenance of necessary documents to ensure compliance & customer requirements. Streamlined general administration by scrutinizing flaws and devising strategic measures for betterment; deftly managing whole gamut of administrative matters while ensuring adherence to administrative policies and procedures. Developed and maintained healthy and cooperative working environment within organization by assisting and coordinating with others time to time to ensure smooth flow of business operations. Training Imparted: Basics of Safety rules and regulations, MSDS Onsite and Offsite Emergency Plan and Response, Process Flow description and P & I Diagrams, Operating procedure of various equipment, Start-up, shutdown, troubleshooting, emergency procedures of various equipment and its security systems. The importance of the quality control aspects in the Plant, Engineering codes and standards, Simple process calculations, mass and energy balance, On job training in field and Panel (DCS) of PET Plant Seminars Attended: Effect Of Plastics In Environment National Conference On Safety & Security of Chemicals, Petroleum, Petroleum Products & Natural Gas at Storages, Warehouses, Ports and Transportation through Pipelines & Containers. Academic Projects Isolation Of PET ( poly ethylene tere phthalate) by condensation reaction ethylene & terepthalic acid Computer Aided Design of the Multicomponent Distillation Column Using Fenske Underwood-Gilliland Method In chemical Test Tube Reaction by laboratories from KNIPSS Sultanpur All type Of Plastics Testing from Chemical From CIPET Amritsar Future Goals: Seeking a challenging and rewarding opportunity with an organization of repute which recognizes my true potential and effectively utilizes/ nurtures my excellent analytical and technical skills ________________________________________________________________________________________