plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:36:16 AM ________________________________________________________________________________________ RefNo: CA - 14001 Gender: Male Age: 56 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 1800000 1800000 /Annum Expected Gross Salary: 2340000 2340000 /Annum Preferred Location: Maharastra, Daman , Mumabi, pune,karnataka Notice Period: 30 Days Education Details: MBA in Operations Management & Packaging Management from National Institute of Planning and Technology, Ahmedabad Diploma in Chemical Engineering From Bharathi Vidyapith Pune Lead Auditor ISO-9001 - IRCA UK approved Skill Sets: Result oriented professional with over 23+ years of qualitative experience across Area of Plant Operations ,Quality, Manufacturing & Quality Management Systems Out of 23 year experience 14 years experience in PVC film, Printing, Flexible Packaging & PVdC coating A capable, results orientated Head/VP Operations/Mfg. with experience of leading high performance teams and of successfully increasing efficiency and productivity whilst reducing costs and inefficiencies. Ability to keep a level head at all times, nurture and grow a business, evaluate opportunities and risks and also deliver innovative new solutions to challenges. Possessing excellent client facing and configuration skills and highly successful in helping define company direction Work Experience: 33.5 Work Experience Details: Head Operations & Quality July 2013 till date Company Profile: Manufacturer of strip and blister packs that for food and FMCG products Job Profile: Develop a strategic plan to advance the company's mission and objectives and to promote revenue, profitability, and growth as an organization. Oversee company operations to insure production efficiency, quality, service, and cost-effective management of resources Work closely with the President-Operation on manufacturing plans, goals, and future product innovations Develop and manage budgeting and budget execution with a focus on product costs and margins Overall in charge of day to day operations in factory Responsible for overall direction, control and management of all activities within the manufacturing and logistical operations of the factory Responsible for formulating policies, programs, and objectives affecting the schedule, quality, and cost of manufactured products Directing and co-coordinating production according to quality and quantity specifications within cost objectives Developing manufacturing and operational strategic plans and generally overseeing their implementation to ensure maximum capacity utilization of the manufacturing units towards achieving the group?s strategy, growth and profit objectives Providing strong leadership to the employees at the plant, ensuring high morale, team work and good employee relations, at all levels Ensuring all divisions within the manufacturing area are properly staffed and co-ordinate to perform duties effectively Oversee all operations and logistics of all the plants and maintain financial discipline Able to meet and subsequently exceed performance targets ensuring profitability of the individual manufacturing units Supervise and provide technical guidance to subordinates Responsible for all the technical & commercial matters except finance and marketing Should ensure daily, weekly & other targets for all departments that are assigned by the management met within time frames Should ensure proper systems are laid out in all departments and backed up by proper MIS reports (plan Vs Actual) Responsible for Quality Products by setting up Quality Assurance Department and Quality Management Systems as per FMCG Industry standard To ensure that employees at various levels are upgraded by organizing Training Program Overall maintenance of the organization for the best service at all times Responsible for all Safety aspects of the factory as per Safety standard norms Vice President - Manufacturing Mar 2006 to Jun 2013 Company Profile: Manufacturer of high-end pharmaceutical packaging products like Cold Form Blister and Child-Resistant-Blister packaging. Job Profile: Achieved ISO: 9001:2000 certification & USFDA Approval within span of 14 months. Achieved Best Performer of the year 2008-2009 Award. Achieved exemplary performance & its contribution to the growth of the organization Award of the Year 2012. Significant contribution in working on a Green Site Project. Established the plant & Product with in the span if six months. Achieved over all recovery from 93% to 96.5% Achieved wastage % from 6.5% to 3% (PVC film ) & 18% TO 8% (PVDC coated PVC film) Over all product cost reduction by 7% Productivity improvement by 15% Setting up Process & product. Validating process & product. Setting up the Goals (In line with Objective of the organization) and monitoring its implementation. Taking up overall control of PVC Calendaring & PVDC Coating plant (operations) Planning, Production, Quality control & assurance, maintenance, new projects, administrative & HR Handling Material control & quality management systems, product development & launches (New products developed Viz.: Metalized PVC film, lacquer coated metalized PVC film, PVDC coated BOPP film) Setting up the quality system as per pharma requirements & cGMP Guidelines System as per cGMP guideline established & implemented within span of nine months Ensuring compliance with applicable statutory requirements, such environmental control, factory's act, like safety etc. various labour enactments. Quality Systems -ISO 9001 & CGMP requirement as per 21 CFR guidelines Head-Quality & Management Representative Apr 2001 to Feb 2006 Company Name: Bilcare Limited - Pharma Packaging Research Job Profile: Management Representative of the organization for ISO 9001:2000 (with design). Integrated ISO system in SAP system. Key driver for a paperless organization and Steering Committee member for ERP system installation (JD Edwards) and creation of a unique web based Management Information System (MIS). Chief Representative for critical customer quality audits. Played a key role in handling the expansion project from design to installation and commissioning. Initiated Supplier Quality Assessment/Audit/development system. Looked into the Global Benchmarking for about 115 parameter Bilcare range of products Successfully reduced the Customer Complaint Management index more than 98% Implemented SAP for the Quality Assurance department as a key User Eliminated inspection stages by process and system improvements Developed on-line process monitoring system Streamlined all new products for quality parameters Increased productivity from 150 tons to 270 tons per month by monitoring Manager-Quality Assurance & Management Representative Jan 1997 to Mar 2001 Company Name: Swastik Rubber Products Ltd. Job Profile: In-charge of Quality Assurance activity of the site at shop-floor levels and led a group of 25 Q.A. inspectors for in process & final product testing. Spearheaded operations for Supplier Quality Assessment/Audit & New Supplier Development, Self Certification of Supplier, and Customer/Third Party & Government Inspection. Key Q.A. member for product development & launches. Have been instrumental in evaluating the need for statistical techniques for evaluation of CP/CPK of products critical in nature & present data to Director operations depending on the risk involved & weakness of the area, machine give copy to the concern departmental heads for corrective & preventive action & improvement. Reviewed requirements of inspection, measuring & test equipments & any other inspection facilities & present to Director Operation for up gradation/procurement of inspection & test equipments Controlled further processing of non-conforming products until correction of deficiency Consistently improved QS 9000 (APQP, FMEA, PPAP, SPC & SQC) implementation Executive-Quality Assurance & Management Representative Jun 1994 to Jun 1996 Company Name: Esquire Polymers Ltd. Assistant Engineer Feb 1993 to Jun 1994 Company Name: United Technologies Pvt. Ltd. Trainee Oct 1991to Jan 1993 Company Name: Mahindra & Mahindra Limited Have wide knowledge of business processes and their integration throughout the complete business operations. Effectively planning and executing the projects as per design and user requirements. Packaging development as per Customer (Pharma & FMCG) requirement. Understanding of quality parameters and quality systems keeping in mind continuous improvement in the process using various methodologies. Worked on a green site project and successfully established the plant, Product, ISO system and UDFDA approval within a short span of one year. Management representative for ISO: 9001 (14 years). (Lead Auditor for ISO 9001) Skilled at planning & scheduling work, establishing systems, setting goals & standards, identifying & solving problems/ conflicts, making decisions and weighing risks are the strength area. Strong analytical, problem solving & organizational abilities. Setting KRA'S & objective in line with Organization VISION and its implementation. Distinctions: Designing, Erection & Installation of PVDC Coating plant. Validating PVDC Coating process & all types of PVDC coated product. Handling PVC Calendaring & PVDC coating plant. ( 110 employees- including works manager, managers & executives) Establishing Quality System for Zero Customer Complaints. Productivity, Wastage Monitoring, Recovery improvement and overall manufacturing cost reduction. Manufacturing activities for critical operations. Material control, Material reconciliation from raw material to Finished Goods. Vendor development and Self Certification. Product development. Raw Material, Processing and product Cost reduction Project Management: Implementation of project from selection of machinery to Commissioning of equipments. Interpret, evaluate and resolve critical project execution bottlenecks for timely completion of projects without cost overrun. Minimizing performance bottlenecks for high productivity with maximization of men, material & machine utilization. Stabilizing the products on new line Commercializing the product by field trials and presentation of product attribute to the potential customers Ensuring fulfillment of technical and contractual requirement of the project. Product cost reduction below competitive market price. Operations Management: Planning day-to-day strategies of man, material & machine utilization for optimum output, machine utilization (loading) for optimum output. Actively interacts and coordinates with various departments and organizations for statutory approvals and resolution of local issues. Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget. In depth knowledge of Quality Management systems and in implementation techniques. Identifying assignable and chronic causes by the use of latest analysis techniques for eliminating wastages while enhancing plant efficiency and productivity. Minimizing performance bottlenecks for high productivity with maximization of men, material & machine; preparing process sheets & estimate sheets for the same. Quality: Ensuring adherence to the quality measures outlined. Establishing quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level. Defining and monitoring Quality policies, projects, regulations and management policies and maintaining the related documents for the same. Establishing quality standards, implementing stringent quality control systems to enhance quality of products and reduce rejection level through continuous up gradation of ISO systems to observe better compliance in line with changing market/ customer requirement. Inspection - Incoming Working in close coordination by providing technical guidance and deployment of quality plan to deliver quality raw materials. Periodic evaluation of performance in terms of quality, delivery and service and seeking corrective measures in improving the quality of raw materials. Process Enhancements Recommend modifications & rectifications in products for quality standards where warranted. Maintaining Reports and intimating concerned departments in regular time intervals Consultancy Of ISO 9000 For Following Companies Hi Tech Printer Ribbon Pvt. Ltd. Pune ? ISO 9002 Technocrats India Ltd., Mumbai ? ISO 9002 Kayems Equipment Pvt. Ltd., Mumbai ? ISO 9001 Kayems Engineering. Pvt. Ltd., Mumbai ? ISO 9002. QMS Audit Faced Experience With Certification Bodies - Kpmg, Dnv & Tuv Certification Audits: 08 Pre-assessment Audits: 08 ISO 9001 & 14001 Certificate Renewal Audit: 02 Surveillance Audits: 34 Future Goals: Currently looking for senior level assignments in Operations/Manufacturing/Packaging/Quality with an ambitious organization preferably as V.P. /G.M. - Operations/Packaging/Quality. ________________________________________________________________________________________