plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:20:03 AM ________________________________________________________________________________________ RefNo: CA - 14210 Gender: Male Age: 48 Designation: Senior Engineer Highest Education Level: Post Graduate Diploma Current Gross Salary: 910000 910000 /Annum Expected Gross Salary: 1300000 1300000 /Annum Preferred Location: Chennai Notice Period: 60 Days Education Details: Diploma in Quality Control & ISO 9000 - NILEM Institute in 2000 PGD-PTCT from CIPET (Central Institute of Plastic Engg,. & Technology) in 1999- 2000 B.Sc., Chemistry from Madras University in 1996-1999 Skill Sets: A seasoned professional with 14 years experience in Plastic (Blow & Injection moulding) & Rubber moulding Production, Process Engineering/ Improvement, Production planning, QA / QC and Resource Management. Expertise in achieve the production target, man power handling, and also knowledge in lean manufacturing (Line balancing, Takt time, VSM, 7 types of waste, JIT, KANBAN, SMED, 3M, 5S, 3C, Shojinka, Visual aid, TPM, Kaizen, Poke-Yoke, FIFO, QRQC & Etc). Expertise to prepare the PTDB, Process flow, FMEA, SOP, Rejection analysis, Work instruction, Engineer training related activity, Monthly cumulative report. Co-ordinate to quality team to prepare the PPAP document. A keen communicator with the ability to relate to people across all hierarchical levels in the organisation. Possess ability to motivate people to achieve organisational objectives. Work Experience: 24.3 Work Experience Details: Sr. Engineer - Process Since Jun 2009 Company Profile: Manufacturer of Plastic fuel tank (Petrol & Diesel) and filler pipe for the Automotive giants like Ford, VW, GMI, M&M and etc., As TIER-1 supplier Job Profile: Conducting in production scheduling and meeting the customer requirements as projected by planning department resulting smooth production around the clock. Interact & Co-ordinate with other department (QA / Maintenance / SCM/HR / Sales / Purchase) for the smooth running of plant. Handling the molding, welding & subassembly section. Monitor the 3shift production activity and analysis the rejection daily basic. Making of Production planning, Raw-material requirement planning based on Customer requirement. Taking trial for the new product and fulfill the drawing requirement as per specifications & making of PTDB for each trials. Monthly & Weekly prepare the MRM presentation and also display and discuss the same in the meeting. Involves the methodical approach to reduce the cycle time of the product and to increase the life time of the products. Co-ordinate to Quality dept to Address the customer complaint and also take necessary action against the issue. Making the training manual, according to manual arrange the training to operators and improve the operator skill level. Responsible to Prepare the new product sop and shop floor work instruction. Monitor the daily OEE & OLE in plant and initiate actions accordingly. Highlights Undergone training regarding the process of Blow molding and welding machine operation in China plant for the 3 months. Successfully handled and completion of green field project & machinery setups. Undergone training for IMS internal auditor training program in omnex consultancy. Senior Engineer - Production Aug 2003 to May 2009 Company Profile: Manufacturing all most all the plastic parts (Blow & Injection molding for the automotive vehicles. The company have the Customer like Hyundai, Maruti, Yamaha, Herohonda, TATA & etc. Job Profile: Conducting in production scheduling and meeting the customer requirements as projected by planning department resulting smooth production around the clock. Handling the molding and sub assembly section. Setting up production targets and achieving the same within time and cost parameters. Taking care of Streamlining efforts for process enhancement & improving operational methods Involves the methodical approach to reduce the cycle time of the product and to increase the life time of the products. Conducting research of existing process & accordingly carry out improvement on existing process Establishing quality circles, implement stringent quality control systems to enhance quality of products and reduce rejection level. Prepare the daily production reports, weekly and monthly production summary reports and prepare the daily and weekly OLE and OEE reports. Continual improvement of equipments like Injection moulding machines. Optimizing man & machine utilization to achieve pre set production targets. Highlights In Lean implementation achieved 50% of cycle time reduces & 25% manpower reduces in assy process. Over all scrap % control less than in 2% continuously maintained. Engineer - Quality Jul 2000 to Jul 2003 Company Name: Motherson Automotive Technology & Engineering Company Profile: MATE is well known company by most of all OEM, which spread all over the world with 120 units. MATE manufacturing all most all interior and exterior plastic parts to Ford, Hyundai, Toyota, GMI, Nissan, Maruti & etc Job Profile: Dock audit for all the finished good parts. Reduction of PPM by monitoring the Quality of product and alert raise to Manufacturing Process Optimization through SPC analysis. Attending Customer complaint and provide Corrective action in 8D methodology. Conduction in process quality audit. Implementation of QS9000. Submitting reports to top management on plant OEE. Keeping track of Quality record maintenance. Working on Corrective and Preventive Action (CAPA) with production and maintenance. Project leader for Achieve 100PPM for the particular product. Highlights Effective participation in reduction of mould change thru SMED analysis Handling the processing of the following materials ABS, HIPS, GPPS, SAN, PP and PC. Adeptly introduced the KANBAN system in shop floor. Project Details B515 (EcoSport) Fuel tank - As a project member, represent processing: Suggestion provided to design team based on TGW of the previous parts. Done the processing/troubles shooting and successfully completed the project (Jan 2012 - Feb 2013) B517 (Figo/Fiesta) Fuel tank - As a project member, represent processing: Done the processing/ trouble shooting and successfully completed the project (Aug 2009 - Feb 2010) I10 (Hyundai) WSWB - As a project leader, select whole team and went to Mumbai for machine selection, done the processing/trouble shooting and successfully completed the project (Sep 2003 - Nov 2003). Wagon R (Maruti) Spoiler - As a project member, represent Quality: Done all the Quality related activities and successfully completed the project in MATE (Apr 2001 - Mar 2003) Trainings Completed Structured problem solving technique (Seven QC Tools) - Maxwell consultants. APQP & PPAP - Nathan & Nathan Consultancy. FMEA & Control Plan - Nathan & Nathan Consultancy. Internal auditor training programme - Omnex Consultancy Areas Of Proficiency Production Operations Successfully handled and completion of two green field projects in career. Overseeing production related tasks including Planning, Rejection Control and troubleshooting. Setting up production targets and achieving the same within time and cost parameters. Optimising man & machine utilisation to achieve pre-set production targets. Developing process concepts for production optimisation, yield improvement & formulating guidelines for sequencing manufacturing activities on assembly line & shop floor processes. Process Engineering / Improvement / Cost Reductions Analysing processes/ applications, recommending modifications & equipment calibrations to enhance operational efficiency. Devising systems and process changes for qualitative improvements in productivity & reducing rejection rate and effective energy management. Conceptualising & implementing strict measures in operating various procedures to optimise resource as well as capacity utilisation. QA / QC Practicing quality standards with key emphasis on creating quality culture across organisation. Identifying areas of improvements and taking steps to correct & prevent the further occurrence and initiator for Continual Improvement Programs. Ensuring adherence to quality system specified for product, inspection & instruments control. Bringing in continuous improvement through Kaizen. Resource Management Monitoring daily production & consumption of inventory, coordinating with material section for raw material planning based on consumption and overall logistics planning. Managing industrial relation and delegating work schedules for smooth functioning of operations & leading people working at all level in an organisation. Future Goals: Short Term: Become a successful Plant Head Long Term: CEO of well versed Organization. Seeking challenging assignments in Production/ Process Engineering & Improvement/ Resource Management in an organisation of high repute. ________________________________________________________________________________________