plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 5:25:20 PM ________________________________________________________________________________________ RefNo: CA - 14439 Gender: Male Age: 61 Designation: Manager Highest Education Level: Masters - Degree Current Gross Salary: 1950000 1950000 /Annum Expected Gross Salary: 2200000 2200000 /Annum Notice Period: Days Education Details: M.Sc (Polymer Chemistry) from Rani Durgawati University, Jabalpur in 1986 with 67% first class B.Sc (Maths) from Sagar University, Sagar in 1984 with 62.2% first class Skill Sets: Overall Plant Operations Management Work Experience: 35.2 Work Experience Details: Dy General Manager- Plant Since Aug 2010 Company Profile: Product: UPVC pipes, SWR, UGD & ASTM Plumbing Pipes. Job Profile: Looking after Production operations / QA functions & joined the Production Planning & Control Planning day-to-day strategies, production schedules with resource allocation and machine loading for optimum output. Periodic review with all sections (Production, QA, PE, Despatch & HR). Minimizing performance bottlenecks for high productivity with maximization of men, material & machine preparing process sheets & estimate sheets for the same. Appraising the prevalent production systems/ processes, identifying loopholes if any and undertaking result oriented measures for alleviating them and documenting the same. Production gap analysis on the basis of production targets Vs achieved & CAPA. Compounding process, grinding process gap analysis on the basis of production targets Vs achieved & CAPA. Wastage analysis& reduction Implementation of SQC/ SPC& 5 S. Implementation of SMED. Plant automation to increase productivity & reduce per unit cost of production Recruitment of manpower. KRA Assessment & goal setting. Team build up. Preparation of plant budget (CAPEX). Introduction of small projects based on production gap analysis to enhance the productivity. Production Inventory analysis as per the requirement of Sales. Revision of min max level of consumable items. Scrap management Disposal of NPA Installation of new machines Quality Assurance / Process Enhancements Establishing quality standards, implementing stringent quality control systems for incoming raw materials to enhance quality of products & reduce the rejection rate. Ensuring adherence to ISO 9001 Quality Standards and maintaining documents for the same. Analysis of data, conduction of tests, cost benefit analysis, Review of non conforming products / rejection analysis & wastage datainterpretation & analysis for wastage control. Licensing with certification authority such as BIS for product approval. Co-ordination with third party inspection (SGS, RITES & CIPET etc.) Co-ordination with outside laboratory. Setting direction, energizing, and coaching, motivating, guiding and supporting teams. Validation of production processes & trials. Customer complaint analysis & CAPA. Reporting to Technical Advisor/JMD. Special Achievements: Enhancement of production 320Mt/ month to 1000Mt month & stabilized the plant. Reduction in technical customer complaint Dy General Manager (R&D/ QA) & PVDC production Sep 2007 to Jul 2010 Job Profile: Looking after formulations. Development of new products as per customers specific requirements. Coordination with third party laboratory for testing of UPVC films as per FDA / Food Packaging / BIS compliance. Interacting with Marketing Department for product specifications. Development of substitutes of the raw material & thus work toward cost minimization. Maintaining of consistent product quality in accordance with the relevant applicable standards. Review of non-conforming products & wastage data analysis Ensure rapid customer response, examine trends and perform root cause analysis to ensure processes are in place to prevent recurrence. Taking corrective & preventive actions on the non-conformance or rejection of the incoming material. Heading UPVC & PVDC production operations with a view to ensure timely accomplishment of production targets within the time and cost parameters. Setting direction, energizing, and coaching, motivating, guiding and supporting teams. Improving the overall reliability and safety of plant equipments. Reporting to Managing Director Product: Calendered UPVC Films Achievements: Enhancement of PVDC production 120Mt/ month to 225Mt/month & stabilized the plant. Development of substitutes of Indigenous raw materials. Reduction in technical customer complaint. Sr. Manager - QA Apr 2007 to Sep 2007 Company Name: EPC Industrie Limited Company Profile: (Product: HDPE / MDPE Water & Gas & Irrigation pipes & fittings) Job Profile: Head of QA department, responsibilities includes: Ensure the compliance of the product with International Standards. Initiate the Corrective and Preventive action against In-process non-conformance. Review of non-conforming products & wastage data analysis. Liaisoning with certification authority such as BIS for product approval. Coordination with third party inspection (SGS, RITES & CIPET etc.) Technical compliance of various domestic & export tender documents. Ensure rapid customer response. Ensure rapid customer response, examine trends and perform root cause analysis to ensure processes are in place to prevent recurrence. Reporting to Managing Director. Manager - QA & Development 2005 - 2007 Company Name: M/s Duraline India Pvt. Ltd. Company Profile: (100% Subsidiary of Dura-Line Corporation, USA) (Product: HDPE Telecom Ducts/ Water pipes & DWC ducts) Job Profile: Ensure the compliance of the product with International Standards.. Ensure rapid customer response, examine trends and perform root cause analysis to ensure processes are in place to prevent recurrence. SQC studies for calculating the Cp & Cpk and analyzing the process trends & Variations. Co-ordinate with the purchase department for new product development, vendor development & thus work toward cost minimization. Liaisoning with certification authority such as BIS & TEC for product approval. Co-ordination with third party inspection (SGS, RITES & CIPET etc.) Co-ordination without side laboratory. Technical support to marketing department. Internal auditor in an ISO 9001 & 14000 certification of the company. Reporting to Unit Head. Dy. Manager (Quality Control) 2002 - 2005 Company Name: M/s Finolex Industries Limited Company Profile: (Product - UPVC Pipes) Job Profile: Head of QC department, responsibilities includes: Maintaining consistent quality as per the standards.. Improving quality of the product. Initiate the Corrective and Preventive action against In-process non-conformance. Review of non-conforming products & wastage data analysis. Decide & implement corrective / preventive action to plug customer complaints. To give technical support to dealers. Co-ordination with BIS & third party inspection (SGS, DGS&D, RITES & CIPET etc.) Implementation of ISO 9001-2000 QMS and ISO 14001:2004 EMS. Reporting to Unit Head. Special Achievements: Reduction in wastages level from 9.5% to 2.25% Maintained zero technical customer complaint. Sr. Executive - Quality Assurance 1993 - 2002 Company Name: M/s Supreme Vinyl Films Limited Company Profile: (Under technical licence from Klockner Pentaplast GmbH, Germany), Malanpur Distt. Bhind (M.P.) (Product - Calendared UPVC Films) Job Profile: Head of QA department, responsibilities includes: Offer the product as per customer requirements. Preparation and implementation of product specification to meet customers specific requirements. Achieve the targeted cost saving by giving technical inputs, alternative raw materials. Maintaining consistent quality. Wastage analysis & control. Render Technical Services pertaining to product development. Redressal of customer complaints. Decide & implement corrective / preventive action to plug customer complaints. Head of rework management Committee. Internal auditor in ISO 9001:2000 certification of the company. Underwent training at M/s Klockner Pentaplast GmbH, Germany for three months (1994) in R & D, Production & QA functions. Joined the organization since project implementation stage as Chemist in 1993. Reporting to Unit Head. Technical officer 1990-1993 Company Name: M/s Supreme Oriented Films Ltd. Company Profile: (Product : BOPP Films) Job Profile: Testing of incoming raw materials Preparation and implementation of product specification to meet customers requirement. Maintaining consistent quality. Final inspection & release of material Inspection feedback to production for taking corrective action Rejection data Analysis & waste control Decide & implement corrective / preventive action to plug customer complaints. Joined the organization since erection & commissioning stage & subsequent production. Reporting to Head QA QA Supervisor 1989 to 1990 Company Name: M/s Ranbaxy Labs Ltd. Job Profile: Testing of finished products. Reporting to Head QA My hobbies include reading, intensive traveling etc. Prepared to undertake challenging opportunities with growth potential anywhere in the country. Academic Achievement: Secured University First Rank in M. Sc. (Polymer Chemistry). Research Experience: Worked as Junior Research Fellow in an ISRO, Bangalore respond Project Studies on organometallic Polymers (1986 - 88). Project Report Effect of Moisture and Temperature on Bond Durability of Epoxy Based Adhesives. Work carried out at Vikram Sarabhai Space Center. Thiruvanantpuram. Future Goals: Head business unit ________________________________________________________________________________________