plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 7:43:39 AM ________________________________________________________________________________________ RefNo: CA - 14481 Gender: Male Age: 42 Designation: Executive Highest Education Level: Post Graduate Diploma Current Gross Salary: 315497 315497 /Annum Expected Gross Salary: 360000 360000 /Annum Preferred Location: Chennai,Bangalore Notice Period: 15 Days Education Details: Post Graduate Diploma in Plastic Processing & Testing From?Central Institute of Plastic Engineering & Technology, Chennai in 2006 B.Sc Chemistry From?St. Joseph?s College of Arts & Science, Bharathi dasan University in 2004 Skill Sets: Professional Profile: A dynamic professional with over 8 years? experience in Quality Assurance, QMS Implementation & Compliance, Process Validation, Lab-reliability testing evaluation , Process Enhancement and Team Management in the Injection Moulding industry.? Well versed with ISO 9001 and ISO 14001 norms. Hands-on experience in the moulding of Plastic Parts for the Automotive, FMCG, Electronics, Home Appliances and Healthcare industries. Adept in executing projects on Quality Improvements and Quality related activities involving resource planning, and coordination with internal departments. Strong analytical skills with abilities to quickly grasp and implement new technologies. An out-of-the-box thinker with demonstrated abilities to meet deadlines & work under pressure. Work Experience: 20.1 Work Experience Details: Quality Asst Engineer Since?Jun 2009 To Till Date Company Profile:?An ISO 9001:2001, ISO 14000 certified company that manufactures Cell Phone Panels Sub Assemblies and Keymat Assemblies for Nokia. Job Profile: Manage and maintenance of in process measurements and QA In charge of Assembly ?Process Zone of the process likes injection moulding, assembly.?Team Member - Problem solving against Customer Complaint/ Internal quality issues with CFT.?Root cause analysis & CA/PA verification and on time report submission to Customer.?Reviewing Daily, Weekly and Monthly PQ Reports.?Preparation & Presentation of QA Dept Weekly ORM report to top management Preparation & Presentation of Every month MOR & QFT report with Nokia Management.?Weekly Audit for CA/PA against customer complaints?In charge of Kappa Certification process & Visual Quality Control Down the line people Training identification, evaluation and identifying the Gap & training arrangement for skill development COPQ Reduction for assembly process (Mass Production & Ramp up)?Monitoring and controlling the process of Reliability and Metrology lab (Measuring & testing lab).?Components testing and validation through Updating of all testing reports in the global data base and monitoring the results through all build stages up to ramp up stage. Achievements: Manpower Reduction in QA Dept through Time Study, Training & Work deployment?Awarded Best Employee for the 2013 1st Quarter.?Stellar role in lowering the: Customer end eDPM maintain 0 our responsible area. In-house Quality Inspection and rejection upto 5000/weekly Quality Technician From?Oct 2007 To Apr 1st 2009 Company Profile:?An ISO 9001:2001, ISO 14000 certified company that manufactures Cell Phone Panels and Sub Assemblies for Nokia. Job Profile: Managing the Quality function in Injection Moulding and Sub Assembly as the Shop floor In charge for Quality. Handling a team of 10 personnel. Conducting Line Audits and qualifying Line Processes. Supervising the programming of CNC Measurement Machines for manufacture of Optical Gauging Products.?Key focus is on ensuring that all Operators receive adequate training on the Quality aspect, monitoring and maintaining the best efficiency and yield as well as driving continuous improvements.? Organising CAC Meeting and 5S Audits. Conducting PCP Audits, generating Graphs and Run charts as well as LAR and DPPM Reports, implementing CAR, conducting QPA Reviewing FMEA & Control Plans for new products. Liaising for FAI approvals & Product qualification.? Monitoring overall Plant DPM at the Factory and Customer ends. Achievements Successful in reducing cycle time through proper training of Operators.?Have been conducting regular ISO Audits as well as ensuring the maintenance of relevant documentation.?Ensured that new products qualify on Full Dimensions by measuring components, visual criteria and running CPK for process Qualification.?Reduced stationery and Quality Document format costs.?Have been maintaining Rejection PPM in the Shop floor at below 500 & at 1000 at the customer-end.?Effectively contributed in managing manpower through the Sampling Method Quality Engineer From?Feb 2006 To Oct 2007? Company Name:?EXCEL PLAST, Coimbatore Company Profile:?An ISO 9001:2000 company that manufactures Seat Belt Assembly, Speedometer Dials, Pointers, Oral-B Brushes, Textile Assemblies, Plastic Chassis, Panasonic Mixie Lids and Pneumatic Assemblies for clients like Rialto, Rane TRW, Pricol, Janatics, LTE, Panasonic, Roots. ? Job Profile: Key Result Areas Managing the Quality function in Injection Moulding as the Incharge for Quality. Handling a team of 2 personnel. Handling customer complaints, analyzing root cause and instituting corrective action. Conducting Management Review Meeting on a monthly basis.?Coordinator for Kaizen Improvements on a monthly basis conducted by Pricol to Confederation of Indian Industry (CII), Bangalore.?Organizing 5 S / Internal Process / Product Audits.?Handling Quality requirements like PPAP, SPC, Kaizen, Poke Yoke, Seven QC Tools, and Flow Charts Achievements Played a key role in the execution of hourly quality audits of components.?Successfully introduced online usage of fixtures and gauges to avoid Quality Issues.?Reduced Customer Complaints and In-house Rejections by providing Quality Improvements and provided training for detecting defects through tightened Inspection Methods.?Brought down Customer Complaints from 17 per month to 5 per month. Qualified new products for mass production with improved Quality.?Coordinated with other Departments for improving Product Quality and resolving Quality Issues.?Distinction of being a core member of the team that implemented ISO 9001 in the plant. Successful in improving Quality through the application of Kaizen tools.?Effectively used Gauges for inspection, rather than relying solely on visual methods. This reduced Inspection time as a result.? SEMINAR PRESENTATIONS: Seminar on ?Bio ? Medical Applications of Plastics? conducted by CIPET, Chennai. PROJECTS: ??Characeriazations of LDPE ? EVA Blends? done in CIPET, Chennai. TRAININGS COMPLETED: Aug 2005 To Dec 2005?Nilkamal Plastics India Pvt Ltd., Pondicherry as a Process Engineer Trainee.? Training Programs: Quality Improvements Programs conducted by Pricol and CII Bangalore?Quality Training Programs by Pricol?APQP Training by Lucas TVS Challenging assignments in Quality Assurance, QMS Implementation & Compliance, Process Validation with leading organisations in the Manufacturing, Plastics and Automotive industries Areas Of Exposure: Quality Assurance Train and guide teams towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability to support organisational goals. Member for the implementation of FMEA, PPAP, SPC, Kaizen, Poke Yoke, QC Tools, Process flow Charts to streamline and standardise work flow.?Follow-up with Customers and Internal Depts. for quick resolution of complaints.? QMS Implementation & Compliance: Implement SOPs / quality systems to meet ISO 9001 standards.?Conduct regular internal audits and reviews to ensure adherence to pre-set norms. Conduct CPK & CMK Studies and PCP Audits.?Focus on optimising yield through Root Cause Analysis, Corrective Action for low yields and tracking of Preventive Actions. Process Validation: Monitor processes & identify deviations towards ensuring that the same will consistently manufacture products meeting pre-determined specifications and quality attributes.?Conduct Process Capability Studies to identify variance from control limits. Deploy SPC tools so as to take appropriate actions to achieve and maintain a state of statistical control and improve capability of processes Metrology And Reliability: Process measurement techniques review and technology up gradation based upon the quality planning documents and drawing requirements.?Equipment planning, procurement and spares maintenance based upon the project review and ramp ups.?Coordinating the calibration process with external agencies and review the report as per requirement.?Initial project qualification and approval process (GRR for variables and attributes, process capability, stability and layout inspection).?Monitoring and controlling the process of Reliability and Metrology lab (Measuring & testing lab).Updating of all testing reports in the global data base and monitoring the results through all build stages up to ramp up stage. Future Goals: ,,,,,,,,,,,, ________________________________________________________________________________________