plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:06:04 AM ________________________________________________________________________________________ RefNo: CA - 14707 Gender: Male Age: 49 Designation: Manager Highest Education Level: Post Graduate Diploma Current Gross Salary: 1800000 1800000 /Annum Expected Gross Salary: 2000000 2000000 /Annum Preferred Location: Pune Notice Period: 30 Days Education Details: MBA (Operation Management) from IGNOU in 2010 with (1st class) P.G. Diploma- Plastic Processing Technology from CIPET, Bhubaneswar, in 1998 with (Rank 6th at all India level) B.Sc (Chem. Hons.), from Berhampur University, Orissa, in 1996 with (1st class) Professional Development Lean & Quality tools: Green Beltprogram (Alcan Composites), 2009 Six sigma: Certified Black Belt from (Benchmark6sigma), 2011 Finance & Accounts: Finance for Non Finance Executives (FNFE) at IRMA, 2014 Skill Sets: Plant Management,OEE, Project Execution, EBITDA, P&L, Production, Process re-engineering, Quality Assurance, Plant Maintenance, Six sigma, 5S, Lean Manufacturing, Regulatory Compliance, Plant commercials, Plant HR & Industrial relations, Product Development Work Experience: 28 Work Experience Details: Plant Manager-Projects & PEX Since Feb 2014 Company Profile: Manufacturing aluminium composite sheets. Reporting to: The Managing Director Job Profile: Responsible for Selection of technology, Project BOQ, manufacturing strategy for new product lines, legal compliances at stages of project.Managingkey metrics of ACP manufacturing and plant operations, implement process improvements, team building exercise with networked talents, training and development for functional heads and establishing KRA/KPIs for all the team leaders. Few contributions so far: Implemented methodologies visual plants using 5S, Kaizen, Safety & Discipline at workplace Mentored a project of reducing product change per day from 23.42 to 10 by end of Oct 14 Plant Manager Oct 2011 - Jan 2014 Company Name: Manufacturer of ACP sheets Job Profile: Manage operations of manufacturing of ACP & CCL business of INR 60 Cr of annual revenue. Preparation, tracking and control ofOPEX (>INR 70L) & CAPEX budgets. Leading a team of 7 functional heads and managing100+people reporting To: COO Innovation: A New fire rated ACP product line introduced thru benchmarking As part of various CI initiatives saved INR 2.88Crs annually Ramped up the production throughput by 74% through process de-bottlenecking Streamlined warranty issues through end to end warranty mode Internal quality failures reduced by 60% thru system strengthening, skill upgrading and team building Improved OEE from 72% to 83% till Nov 2013 100% utilization of all raw materials & Paints to ensure no non moving inventory Maintained good IR to manage local interference to peaceful operations at will in a two tier approach Re-organization & rationalization of staff strength without affecting the level of production and efficiency Creatively assisted in strategic acquisition process to the Management Reason for leaving: Had to vacate the position in post acquisition as strategic requirements of new company Sr.Manager Technical Nov 2010 - Sep 2011 Company Name: Eurobond Industries Pvt. Ltd Company Profile: EUROBOND?, Arrowbond?, EURO? fittings Reporting To: Managing Director Job Profile: As a service manager streamlined the complaint handling process, establish end to end warranty system, working with process corrective and preventive actions. Training manpower for six sigma initiatives and induce for cost savings. New supplier development for all raw materials for ACP business and Architectural glass fittings business, Tech support sales and trainer as product technical expert for pan India sales network. Selected contributions: Warranty drafting in consultations with company secretary and experts Exhaustive product training for national sales network including distributors QA Manager & MR Jan 2002 - Oct 2010 Company Name: 3A Composites India Pvt. Ltd. Company Profile: ALUCOBOND? DIBOND? Reporting To: VP Manufacturing Job Profile: Quality assurance thru advanced product planning, preparations of TDC preparations for all the inputs and outputs, Standardizing and benchmarking all the inspection processes, establishing mechanism for new materials trials, Sales team and customer product inductions, CI projects for better customer satisfaction. As MR drafting and preparations for EHSQ Manual for integrated management system, Frequent training on EHSQ procedures and programs, Representing Management of Change program. Implemented the Audit system and establishing the auditing system to maintain health of EHSQ system. Selected contributions: Key compositing glue materials consumption optimization, resulting 50% higher performance with 68% lesser quantity of materials IMS implementation and certification within 8 months without any external consultancy support Exhaustive product performance testing training for national sales network including distributors Production Manager Company Name: Alcan Composites India Pvt. Ltd. Company Profile: Reporting To: Works Director Job Profile: Achieve planned targets for cost, productivity, Improving efficiencies and production of ACP line by m/c improvements, Daily production cum production Cost Reporting, Material accountability reporting and inventory control, Online cost control drive by rejection control Selected contributions: Machine installations and start up design of material handling system, reporting system in a new manufacturing set up, Initial recruitments & employee training ISO 9001 : 2000 Implementation from scratch Production Officer June 1998 - Jan 2002 Company Name: Auro Plastics Injection Molders Pvt. Ltd. Company Profile: Reporting To: Managing Director Job Profile: Supervised injection molded plastic auto components production operations for troubleshooting and problem solving, drawing part drawings, machine and mold maintenance.Having Experience in custom molding high precision parts such as submersible plastic pump parts, automotive radiator parts, Electronic voting machine parts, Consumer electronics parts, hot runner molds, etc. Selected contributions: Best Contributor award for Value engineering to Auro Plastics from TELCO, Jamshedpur in 1999-2000 Hands on Plant Manager, with strong project and operational skills, who could contribute 12.5% of gross revenue through new product development, a first in Indian ACP industry and also could save 4.8% of gross annual revenue through Lean & six sigma initiatives dedicated to the turn-around of the previous company. As plant manager with 3.5 years of total 16 years of experience in plastics processing industry specific toengineered building composites, aluminum coating and molded auto components industry. Preparation and planning for OPEX and CAPEX budgets Handle legal compliances of Labor, DISH, SPCB, CCOE Employee engagement, Team appraisal and counseling and development plans Establishing KRA / KPI closely knitted to organizational objectives & their periodical review Taking CAPA on Customer feedbacks and proactive tech support for pan India sales network Effective System Implementation of ISO9001, ISO14001 & OHSAS18001 Process excellence fundamentals such as 5S, Quality tools, EHS tools, etc. Development of new suppliers, Strategic sourcing and process specific of supplier contracts Plastic Materials, Injection molding, Extrusion line, ISBM & EBM, FRP process trouble shooting Heading New manufacturing expansion projects up to 100Cr, scratch to fully operational Strategic technical guidance to top management on operational policies and strategies Future Goals: To provide a competitive edge through innovation, to implement sustainable best manufacturing practices for production lines and assuring optimal utilization, savings and new generation of revenue with a challenging plant based role in a company of good reputation, ensuring equitable mutual growth. ________________________________________________________________________________________