plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 4:30:25 AM ________________________________________________________________________________________ RefNo: CA - 14928 Gender: Male Age: 60 Designation: Department Head Highest Education Level: Post Graduate Diploma Current Gross Salary: 180000 180000 /Annum Expected Gross Salary: 190000 190000 /Annum Notice Period: Days Education Details: MBA (Operation) from I.I.B.M. (Including Six Sigma Green Belt, ERP & Project) in 2011 B.E (Mechanical) from Institution of Engineers, India in 1991 Skill Sets: Manufacturing Planning & Management Plant Operations Maintenance & Troubleshooting QMS/ Quality Control/ Assurance Installation & Commissioning Process Control & Enhancement Crisis Management Training & Development Staff Motivation & Management Work Experience: 33.8 Work Experience Details: Plant Head Since Dec 2014 Company Profile: Manufacturer of submersible cables, borehole pump cables, Wires & Multicore Flexible Cables Job Profile: Handling plant operations to ensure timely completion of production targets within pre-designated time and cost parameters. Assuring quality records in the area of work are maintained. Spearheading all activities pertaining to production & quality management of cables including H.V. Cables (medium Voltage), E.H.V Cables (extra high voltage) as well as machine maintenance. Providing general management information regarding finances, budgeting, manufacturing, engineering, materials, quality assurance/control, human resources, and for a plant or other production facility. Ensuring implementation of process improvements in operation area leading to projected performance improvement is achieved as well as enhanced future performance. Implementing plans and programs to enable best-in-class operating procedures to improve productivity, capacity utilization, reduced costs (labor, materials, waste, and inventory). Ensuring supply chain & operational readiness for new product launches and high-volume orders delivering on the standard metrics (OEE, Service Rating, Manufacturing Cycle Time & Quality). Planning, directing, organizing and coordinating all of the operations and activities relating to product manufacturing and production control to streamline the systems and improve material flow. Developing & implementing annual business plan for departmental expenses as well as inventory, quality and production plans. Evolving annual business plan for departmental expenses as well as managing inventory and production plans. Developing and maintaining objectives, development plans, performance reviews and succession plans for all associates. Reviewing and analyzing costs to recommend changes and to assess companys objectives. Evolving and initiating new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities. Spearheading team and attaining the monthly production targets (assigning targets and tracking progress against targets by analyzing daily reports). Interacting and liaising with other departments to ensure smooth functioning of the plant as well as timely accomplishment of the production targets. Minimizing performance bottlenecks for high productivity with maximization of men, material, cost & machine. Evaluating prevalent production systems & processes, recognising loopholes and undertaking result-oriented measures for alleviating them and documenting the same. Designing and executing safety systems & procedures to minimize occupational hazards, pollution prevention & protection of production environment. Utilizing multi-skilling practice and achieved reduction 20% workman. Section Leader-Power Cable Department Jan 2013 to Jul 2014 Company Profile: Cable manufacturer serving commercial, industrial, electric utility, telecommunications, OEM, military/government, retail, electrical and communications Job Profile: Successfully monitored the performance level of the staff for ensuring accomplishment of the organizational targets. Distinguished efforts in: Attaining 0% cable failure each month. Minimisation of wastes including metal scrap (1.5%), plastic scraps (3%) & over Usage of plastics minimised by 10%. Achieving OEE of machines by 70%. Successfully resolved temperature variation problem of C.C.V line. GM-Operations Jul 2005 - Dec 2012 Company Name: Gloster Cables Limited Job Profile: Key role in enhancing conductor resistance from 2% to 5% by introduction & stabilisation of a new construction procedure. Strategized and initiated production operations on Sioplas line in Dec`05 up to 33KV/E. Skilfully controlled the losses in process like variance & scrap in shop floor a new system. Planned and executed priority-production system as per delivery dat. Initiated enhancements in OEE of machines saving upto 5% of manufacturing cost. Spearheaded team of 250 members including production, quality & maintenance staff along with contractors. Assistant Manager-Planning Oct 1998 - Jul 2005 Company Name: Polycab Cables Private Limited Job Profile: Efficiently established ?Production Planning System? for enhancing overall production operations. Initiated production operations on CCV Line in the Mar`02. Proficiently streamlined process of Oracle Complete Soft-wire with adherence to ISO-9002 for documentation system as well as machine loading for scheduling with best efficiency of the machine. Accredited with award for achieving highest production in 2001. Production Supervisor Jun 1996 - Sep 1998 Company Name: Colt Cables Private Limited Production Supervisor Apr 1994 - May 1996 Company Name: Dalmia Wires & Cables Production Supervisor Apr 1992 - Apr 1994 Company Name: Gilooram Gourishankar Works Plan Drawing & Machine Installation Engineer May 1988 - Mar 1992 Company Name: Mr. B.K. Choudhury (Consultant Engineer) Technical Proficiency LV, MV, EHV (132 KV) Cables, ACSS Overhead Conductors, CU Flexible, Domestic Wires, Control Cables, Control & Instrumentation Cables, Winding Wires, Telephone Cable, ACSS Overhead Conductors, AAA Overhead Conductors, AA Overhead Conductors, Cable Machines Installation Work Certification 2010: Six Sigma Green Belt Certification from IIBM 2010: Project Management Certification from IIBM Career Summary Profit-driven, results-oriented executive with over 24 years' experience in the maintenance and manufacture of Power & all other types of Cables (Steel, Plastic, Granules, Copper & Aluminium, etc) including HV, EHV & LV Cables, etc. Last associated with General Cable India, Himachal Pradesh as Section Leader-Power Cable Department. Proficient in managing complete plant operations for Manufacturing Plant including Production, Quality, Project Operations, Maintenance, Value Engineering/ Cost Reduction, Product Development & Team Management. Adept in spearheading technically advanced cost-efficient manufacturing systems/ processes like Lean Manufacturing, etc. Possess experience of working on specifications of IS, IEC, BS along with knowledge of CCV & Sioplas line & machine related to Cable Production.(E.H.V. up to 132 K.V.) Drive corporate culture to build powerful operations infrastructures and high-calibre teams focused on market, customer and bottom line performances. Promote cutting edge Lean Manufacturing, Kaizan, Supply Chain Management, Continuous Improvement initiatives to build high quality, cost-effective operations while reducing net product costs, inventory & labour expenditures. Revamp productions & quality processes & construct solid internal architecture to support change-management initiatives. Rendered successful strategic & tacticalleadership through a multitude of business cycles including turnaround accelerated growth across Cable Manufacturing Industries. Excellent communication & relationship management skills with abilities in mentoring motivated teams/ workforce. Future Goals: Seeking senior level assignments in Planning / Project Management / Maintenance Operations / Plant Operations / Quality Management with a frontline organization ________________________________________________________________________________________