plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:30:21 PM ________________________________________________________________________________________ RefNo: CA - 14946 Gender: Male Age: 46 Designation: Manager Highest Education Level: Post Graduate Diploma Current Gross Salary: 4 4 /Annum Expected Gross Salary: 6 6 /Annum Notice Period: 30 Days Education Details: Pursuing MBA From SMU.? Post Graduate Diploma In Plastic Processing & Testing (PGD-PPT) From CIPET?Hajipur in 2003 to 005 With?77% Bachelors of Science (BSc). From Gorakhpur University High School and intermediate From UP Board Allahabad? Skill Sets: Software skills i.e. Proficiency in Windows 2000, ERP/IFS in production module , MS-Office & Internet surfing? Work Experience: 21.8 Work Experience Details: Production Manager Present Company Profile: Is a leading manufacturers of automotive Plastic Engineering plated Garnish, Grill ?& Manufacturing plastics mould die, jigs, fixture, & Engg. Design ISO/TS: 16949:2002, certified company. Ford, Auto live, Lumax, Minda Lighting division, Indo Asian, Mindarika are the reputed customers of the company. Job Profile: Expertise in Production Planning, Material Handling, Machine capacity, Machine utilization, Plant utilization, keep the record of production, non conforming analysis, Quality Standard w.r.t. TS/16949, assurance timely delivery of quality material to next customer. Trial for new development parts as per customer requirement & improved quality & improved efficiency of critical machine. An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities Sr.Engineer/ Asst.Manager ? 8 years Company Profile:A leading automobile industry working in the field of manufacturers of automotive Plastic Engineering plated Garnish, Grill & painted decorative component & Manufacturing plastics mould die, jigs, fixture, & Engg. Design ISO/TS: 16949:2002, ISO: 14001 & ISMS/ 27001:2005 certified company. Maruti, Tata, General Motor India, GM Brazil, GM North America, Ford, Mahindra Renault, Hyundai, Toyota, Honda Siel Car, Chevrolet, Renault Nissan, HMSI, Suzuki Motorcycle, Eicher and Fiat are the reputed customers of the company. Job Profile: Reporting to Sr. Production Manager Ensure production as per plan & Dispatch follow-up? Making shift schedule for manufacturing on weekly basis? Preparation and planning of resources for optimal utilization for production. Also expertise in production planning, customer scheduling, productivity improvement, rejection analysis & waste elimination. Prepare Graph for worker performance, machine performance time study for machine & instrument to increase machine up time? Designing production plan, material planning and inventory control. Personally monitor, analyze and control OEE for critical machines? Reduction in PPM with the help of QRQC and training? Making MIS report of production dep?t on daily basis. Prepare Management Review Meeting [MRM] for consumable, raw material, plant utilization, machine utilization, rejection analysis. Prepare Part [criteria] Development report according to customer Engineering drawing ? Trial of new development mold and prepare trial report with CFT Team. Analysis and give suggestion of production defect to tool designer and mold maker to modify in mold in CFT Meeting.? Regular communication with internal customer to meet production oriented requirement. Prepare SPC (Statical process control) for critical component. Implemented Corrective and Preventive action CAPA [8D] at shop floor. Prepare plant capacity , machine capacity & for new development part Machine Handling 50T to 660T ( Injection Molding Machine) Increase Machine utilization , Shop productivity through Kaizen Regular Follow-up to Purchase Dept. for procurement of Material? I am ISO/TS -16949 certified internal auditor? Daily meeting with Shift Engineer as well as worker regarding the issue i.e. process quality complaint against quick response quality control [QRQC] Special achievement: Prepare and lead in 4 project (reduce mold change time, reduce black spot problem in acrylic parts, reduce lumps and improve productivity) and Win two time QCC prize from TKML as a team leader and facilitator respectively. Suppliers Quality: Conduct supplier capacity audit with purchase team? Ensuring quality product supplying by vendor and should be dispatch as per plan? Training imparted at vendor end on QA system w.r.t. ISO/TS, QC Tools , Root Cause Analysis, Process improvement? Upgrade to supplier like reduce Cycle time, Improve efficiency, Rejection control as well as system improvement through audit & improvement in working area ? Counter measure audits at vendor end Process audits at supplier end as per control plan Quality Management System: Making work instruction ?& skill matrix w.r.t. ISO/TS 16949? Meet multiple quality system requirements of various OEMs. PPAP document preparation & Tact time calculation? To maintain record of ISO/TS 16949, ISO-14001 documents. Control plan & PFMEA Knowledge? 7QC Tools Extra Contributions: To reduce the warp age of the part of General motor Chrome strip by Six Sigma methodology ( using problems solving tools) Reduced cycle time by modification in work station & mould. Work in ASES audit (Alliance Supplier Evaluation Standard) as a team leader from quality developed by Renault Nissan Europe. After audit company achieved `B`Rank. I was work as a leader from the Production in ERP / IFS (oracle) implementation project Training attended: On Root Cause Analysis (8D) & 7QC Tools by Glover services Paschime Vihar New Delhi On Quality System Basic by general motor (GM Technical centre Gurgoan) On ISO-TS/16949-2009 By Glover services Paschime Vihar New Delhi On ISO-ISMS/27OO1:2005 ?By Glover services Paschime Vihar New Delhi On ISO -14001:2004 By Glover services Paschime Vihar New Delhi Training imparted to engineer & sub-coordinators 5S, Down Time, 7QC Tools,SPC,MSA,FMEA and control plan, kaizen,poka-yoke . Lean manufacturing? Root Cause Analysis, PPM Reduction , Rejection Analysis Future Goals: In quest of assignments to Production Management / Manufacturing Operation / Production Planning Rejection analysis/ Machine utilization /Quality Standard Implementations/with an organization of repute. ________________________________________________________________________________________