plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:14:51 AM ________________________________________________________________________________________ RefNo: CA - 15069 Gender: Male Age: 38 Designation: Senior Engineer Highest Education Level: Diploma Current Gross Salary: 400000 400000 /Annum Expected Gross Salary: 550000 550000 /Annum Preferred Location: Any Where Notice Period: 60 Days Education Details: Advance Diploma in Tool & Die Making (4 years full time) From?Indo-German Tool Room Aurangabad?(An ISO 9001-2000 & ISO 14001-2004 Org.) in Year?July?2008 With 77.8 S.S.C. From?Nasik in March year 2003 With?64% Skill Sets: Key Skills: Highly motivated to deliver quality product and services to my customer. Good communication skills, verbal and writing. Good coordination and follow up skill. Practical experience of handling Engineering Tool room. Knowledge of ?5S, POKA YOKE and KAIZEN impmentation. Design and development knowledge of components in plastic, sheet metal and casting components. Practical knowledge of process, in Tool designing, Tool development, machining (Conventional & Non-conventional), Moulding, Press Tools, Die Casting Dies, Jigs, Fixtures and Forging Dies? Practical Knowledge of Co ordinate measuring machine CMM ? ?? Work Experience: 17.8 Work Experience Details: Senior Engineer Since Aug 2008 Till Date Company Profile: Manufacturer of light switches and electrical systems Job Profile: Tool Room (Operations And Development) Team leader of Tool Room having strength of 15 team members.? Doing Feasibility study (Technical and Operational) for new tool manufacturing?Conceptual designing of new Dies for plastic and sheet metal components.?Creating process sheet for manufacturing of tools and Die parts.?Designing of Multi Cavity moulds for cost saving and reduction purpose. ?Designing of Multi Stages Progressive tools, Stage tools ,Piercing and Blanking tools Updating the Mould and Press Tool Design as per Change Request Note CRN of the moulds.? Designing and approval of tool drawings for new moulds and Press tool dies.? Designing jigs and fixtures required for mass production.? Designing Gauges required for inspections of Plastic and sheet metal components.?Planning of the projects by measuring and estimating time required for mold and Press tool ?manufacturing and approval. Close monitoring of the activities by keeping track of activities and updating the plan sheet accordingly.? Taking trials setting process parameters of Injection molds, Compression Mold, and Press tools. ?Submission of parts for Initial sample inspection report (ISIR), and after receiving keeping record.? Doing production trial run and carryout inspection as per pre-launch control plan.?Doing Preventive and break down maintenance of Press tool and molds.? Doing Productivity Projects for reducing Cost. Doing continual improvements in Maintenance Techniques for easy and Quality Products. Developing the Tools and Dies to avoid repetitive Breakdowns.?Generating Corrective Action and Preventive Actions for Repetitive Breakdowns. Assembly of the moulds and Press tool as per the assembly drawing.?Doing Corrections and rectification of the moulds for Improving the Quality Product.?Taking trials of Thermoplastics and Thermo set Injection Moulds.?Taking trials of Progressive tools, Stage tools ,Piercing and Blanking tools Bending dies.?Doing Trouble Shootings of the moulds and press tools while Production. Planning for machine loading and raw materials required for tools and Dies manufacturing. Manufacturing of Multy Cavity moulds and Press tools for increasing the productivity of the components. Manufacturing of Jigs and Fixtures and Doing maintenance of it for mass production.?Preparation of Standard operating procedures and work instruction.?Maintaining 5 S and Visual Management of the complete tool room and auditing every week to increase the GMP Score.?Creating process sheet for manufacturing of tool parts and keeping the records as per ISO requirement.?Keeping track of efficiency of machines by using OEE (Overall equipment efficiency).?Implementation of KAIZEN for continual improvement in production process.?Implementation of Poka Yoke Mistake Proofing technique to avoid mistakes while working process. Additional professional activities (Training & Knowledge) Efficiently Working on Auto CAD 2004/11.? Efficiently working on Microsoft Office.?Training received on Working Joyfully Together?Training received on the Poka Yoke. Training received on 5s Activity, visual management. Training on the Personal Effectiveness and Interpersonal skills.?Training received on enjoying challenges joyfully together. Project Accomplished During Training: Designed & manufactured all types of moulds, Press Tools, Die casting dies, Jigs, Fixtures, Gauges & Forging dies during training period in INDO-GERMAN TOOL ROOM, Aurangabad. 9 Cavity Compression mold for ?SIEMENS? Ltd. (Switchgear)?Blanking Tool for ?Hindustan Aeronautics Limited??Progressive Tool for ?BCL SPRING?.? Gravity Die casting die for ?Hindalco industries??Progressive Tool for ? Setco Automotive industries??Done 6 months Implant training in Quality Control Hand On Machining Experience While Training:- All types of CNC machining centers, sparking machines (EDM, EDM wire cut), jig boring, conventional machines (Turning, Milling, Drilling, Grinding). CarlZieus CMM , Hexagon CMM Machine , Tool Makers Microscope , Mititoyo Profile Projector. Future Goals: Utilize my technical skills and profound knowledge of tool engineering, in areas of new product development and process development for the growth of organization and benefits of stakeholders.? ________________________________________________________________________________________