plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 8:10:30 AM ________________________________________________________________________________________ RefNo: CA - 15489 Gender: Male Age: 43 Designation: Senior Engineer Highest Education Level: Post Graduate Diploma Current Gross Salary: 36000 36000 /Annum Expected Gross Salary: 800000 800000 /Annum Notice Period: 30 Days Education Details: MBA Operation & Material From IIBM, Pune in 2011 With 64%. Graduate Diploma Plastic Processing & Testing(PPT) From CIPET, Hyderabad in 2004 With 70%. B.Sc?Chemistry, Physics, Math.from?Utkal University, Orissa in?2002 With?45%. SSC From ?Higher Secondary, Orissa in 1997 With 67%. Skill Sets: MS Office, word, excel & Internet Work Experience: 21.7 Work Experience Details: Plant Engineer.(Production, Maintenance & Development) Since?June 2013 To May 2015 Company Profile:?Is a leading manufacturer of plastic Injection & blow molded parts for ?food packaging & pharmaceuticals items like PET Preforms for Beverage Bottles , Closures, Paint Container, Crates, Lid Buckets, & house hold product ect? Job Profile: Working as a Plant Engineer . I am looking production, maintenance, project development for plant. Ensure Process setting, Production change Plan, Mold change as per given production plan, Maintains daily production report, plant power consumption & materials stock. Monitoring the process variation & rejection % to avoid any discrepancy in production line. Monitoring m/c downtime, spoilage, utilizes raw material and manpower. Prepare Plan for m/c maintenance, mold maintenance as well as after identify faulty on mold and machine & coordinate with Tool room & Maintenance dept. for carryout Preventive & Breakdown.? Ensure on new Mold & new Material trial also installs inj. molding machine, utility ext. Ensure on required spare part for m/c,utility,mold,plant equipment?s, Prepare manpower schedule plan and arrange training to improvement skill. Coordinate & Prepare layout for keep raw material, packing material, tools, m/c install, store. Shift Leader (Production & Maintenance) April 2008 To May 2013 Company Profile:?A manufacturer of plastic Injection molded parts for food packaging & pharmaceuticals items like PET Preforms for Beverages Bottles, Injection Stretch blowing bottles (ISBM) & Hot filling crystallize. Job Profile: Working as a Production Shift Leader.? Ensure Process setting/Trouble Shooting on fully Robot- Automation ?Injection moulding m/c Ensure Mold change & Product change over Prepare Molding shop plan & schedule to meet daily, weekly & monthly target. Prepare& Calculate total Daily Actual Production report (I,II&III shift) Vs. Plan Sheet Prepare Rejection % & Wastage % on actual production Monitoring process variation, cycle time, rejections, wastages & m/c down time. Arrangement of resources to avoid any discrepancy in production line. Plan & Coordinate with Tool room & Maintenance dept. for carryout Preventive & Breakdown maintenance of Moulds, M/cs, robot & Utilities. Man power planning and ensure deployment of manpower to meet the schedule (shift wise). Raw material requirement plan & reconciliation. Timely dispatch of finished goods & carrying minimum inventory. Physical verification of FG, RM & WIP inventory. Co-ordinate with customer & supplier. New mould & material trial. To ensure safety of all workers during all times of operation through continuous training and on-job feedback based on observation apart from formal training conducted by HR. Engineer (Production & System) Jan 2007 To April 2008. Company Name:?Badve Engineering Plastic India Ltd Company Profile:A leading manufacturer of Injection Molded Plastic Products Like Of Automobile Parts For Bajaj, Fiat & Pricol, House application part for LG, Haier, Videocon.? Job Profile: Prepare Molding shop plan & schedule to meet daily, weekly & monthly target. Arrangement of resources to avoid any discrepancy in production line. Man power planning and ensure deployment of manpower to meet the schedule (shift wise). Daily Actual Production vs. Plan Sheet. Detail Study of production line to increase productivity. Implement infrastructural requirement to increase the capacity in production line. Line balancing in production line. Ensure workers are trained to perform their duties. Ensure that all prefixed quality parameters are followed to improve quality. Coordinate with customer & supplier to ensure that the Quality requirements are understood clearly to avoid rejection & loss in terms of quality & cost. To ensure timely communication at shop floor to avoid casting failures. Promote the efforts and participation, enhance skill development. Cross functional management of QA, Purchase, Maintenance, Tool room and HR support for the team Administration duties which include monitor overtime, leaves, appraisals etc. Rating workers & prepare Skill matrix. Ensure implementation of 5?S. Root cause analysis & ensure formulation of Section wise action plan & execution of the same. Maintaining all records as per Quality Management system. Review of ISO & TS formats & records & undertaking internal audits. Coordination with ISO & TS Internal and External Auditors. Attending Quality Circle meeting. Associate Member (Zap Leader) in Production Sep 2003 To Jan 2007 Company Name:?Tata Auto Plastic System India Ltd.? Company Profile: A leading manufacturer of Different types of ?interior & exterior Plastics Injection Molding Automobile part for Tata Motors ?(Tata Indica, Tata sumo, Tata safari), GM, Fiat, Ford, Toyota ?& Bajaj, Mahindra ?Renault ?are leading customers. Job Profile: Working as a Zone area processing leader(ZAP) in production ?as a process setting&troble shooting Production change, Mold change as per given production plan, Maintains daily production report,PMS,FPA&MSA Monitoring the process variation & rejection % to avoid any discrepancy in production line. Before Plan start identify faulty on mold and machine & coordinate with Tool room & Maintenance dept. for carryout Preventive & Breakdown.? Ensure on new Mold & new Material trial. Exposed On Machines: L&T Demag-350,250, 60T. Batten field -500T & 1300T, Super Master 350T, Ferromatic & Cincinnati Milacron. 400, 660T. Husky lx,xl,300T, HYPET 400T, HPET180T,230T, HMED280T, Hitian 200T, 70D ASB Nissei(ISBM).SMF blowing bottle. Hot foiling M/c, Fully automatic assembly M/c, Hot filling crystallization m/c,Hot welding press M/c, Screen Desco Printing M/c . Exposed On Materials: PP, PPCP, RCPP, HCPP, HDPE, LDPE, PET, HIPS, GPPS, ABS, PBT, NYLON-6 & 6 6 with GF, PMMA, PC, PC-ABS4, PP GF, ZENOY, POM. Exposed On Moulds: 2 & 3 Plates mold, hot runner mold, Molds with valve gate with hydraulic & pneumatic core operated Mold.32-96 multi Cavity hot runner Husky mold and Stack Tech mold. Areas Of Expertise:- Production:- Mould setting, Process optimizing, monitoring & trouble shooting Reducing rework cost & rejection PPM Control wastage as per action plan Trial, Validation & process qualification of new moulds? Window study Studying Mold drawing & suggest for required corrections ? ? Prepare SOP for m/cs & utilities Review of production. Reports Entry of production, data in ERP system & calculate OEE of plant Prepare weekly & monthly presentation for MRM Achieving Production. & Quality target Root cause analysis Attend customer complaint & prepare CAPA Supervising & Training of subordinates about Quality, Systems & Safety procedures Prepare & review Skill matrix Looking after of outsource job work & keeping track Improve product, process & technology up gradation Planning: Design new shop floor plan & ? production process set ups to achieve the maximum productivity by reducing the process delays? Production Planning? Effective Manpower planning ?? Planning & Coordinate with Mould Maintenance & Plant Engg. Dept. for Preventive & Breakdown maintenance jobs Administration of day-to-day activity? Interact with QA, Sales, Store & Dispatch Material requirement plan & reconciliation Layout planning? Maintain trends? Capacity planning? Line balancing? Time study Maintenance: M/c procurement, installation & commissioning? Involve with Preventive & Breakdown maintenance of I M .M/c & utilities like ?Chiller (Voltas,kirloskar), Air Compressor (Atlas &Chicago pneumatic,Inger land),D.G(Cummins,CAT), Cooling Tower(Advance system, Centralize material loading system (GWK, Motan,plastic system,Prasad KochTech, Resin Dryer, Dehumidifier, convyerbelt (plastics system),MTC, Centralize ?A.C. Basic knowledge of Mechanical, Electrical, Hydraulic & Pneumatic of Injection Molding M/c. Handled different types of Hot Runner Systems (Mold Master, Hasco, Husky, Stack Tech, Mastip, Yudo) 1-96 cavity zones, Hot runner mould wiring, stressing, Heater installation, Hot Runner System Maintenance. Robot Handle different type of robot like Battenfeld,Apex &Husky,Have basic knowledge about programmer setting & Maintenance. Project Carried Out: Productivity Improvement Power Conservation. Material Reconciliation Career Achievement: Achieved Best Quality Circle group award. Achieved Best suggestion award. Improved productivity by 25% by implementing small ideas. Minimize overall rejection by 5% by optimized process. Reduce material consumption by 3% by reducing waste & scrap.? Training Programme Attended: Process Optimization by FMIL Husky & L & T. Kaizen, Kanban TPM, TBEM, safety & 5S work shop Training in TATA Auto plastics. 5 days training programmed of ISO & TS Internal audit by Badve. Seminar on 6 Sigma By Tata &ISO-14001, PPAP, 7 QC Tools Training by BADVE. Food safety system certificate (FSSC) Training by AMCOR& Plastech. Professional effectiveness & Interpersonal skill development.? My Strengths: Experience in working more advanced machines & moulds made in Germany, Canada, Japan, Austria, Singapore, Italy, South Korea & India. Ability of effective communication, lead and train the subordinates.? Able to work independently shift & high grasping power. Skilled at planning & scheduling work, establishing systems, setting goals, making decisions & weighing risks. Strong analytical, problem solving, Proactive & organizational abilities. Self-motivated, Open minded, Self-disciplined, Positive attitude, Result oriented, Competitive & Confident. Knowledge of ISO 9001 & 14001, TS-16949, 5S, KAIZEN, KANBAN, POKA-YOKE, APQP, PPAP,FMEA, FIFO LIFO, JIT, 6 SIGMA, IMDS, SPC, OEE, TPM, 7 QC Tools & FSSC. Future Goals: To be employed where there is a wider scope for professional growth and I can continuously add value to the organization by implementing Smart productivity techniques & new ideas which I have acquired during my service and commitment of hard working with a variety of 4M like Men, Molds, Machines & Materials. ________________________________________________________________________________________