plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 6:33:23 AM ________________________________________________________________________________________ RefNo: CA - 15646 Gender: Male Age: 44 Designation: Department Head Highest Education Level: Masters - Degree Current Gross Salary: 650000 650000 /Annum Expected Gross Salary: 750000 750000 /Annum Preferred Location: India Notice Period: 30 Days Education Details: M.Tech CAD from SRM University in?2012 BE Mechanical Production from Annamalai University in 2002? Skill Sets: Additional ?Technical Qualification? Master CAM, NX6 (CAD/CAM) Catia V5 AutoCAD 2004 CNC (Turning & Milling) Programming & Operating System Total Productivity Management? Work Experience: 19.7 Work Experience Details: Team Leader Since?Oct 2012? Company Profile:?Its is a Indo-American leader in Engineering Service & Manufacturing casting, Forging, Machining, Surface Treatments.?It serves to companies like Valcor, Auburn Gears, Polaris , Hakel, Raymond, etc.? Job Profile: Cost analysis of Proto Parts (Machining, Forging, Plastic Mold, Sheet Metal, Heat?Treatment & Surface Treatment) CNC Programming (NX6 & Manual) Develop the new product Identify & Develop new vendor Arrange the CFT meeting for new product Optimize the process cost & time for existing part Analysis to increase the productivity Periodically vendor audit Develop the SPM, fixture & Tooling Project Handling Commercial and Household:?IVM- Automatic Homemade idly machine Our own product (R&D, Photo type) Automotive parts:?Polaris Gear box (Reverse engineering, Manufacturing and Assembly) Earth moving equipment?Auburn Gears (Cost reduction and manufacturing) Significant Highlights: Handled new projects with successful establishment of parts quality and timely completion?of projects Customers: ABB ( USA ), GE Medicals, GM (USA), Valcor, Auburn Gears, Polaris, Hakel,?Raymond(USA) Product category: Earth moving equipment, Aerospace, Electrical Housings, Switch Gears,?Automobile Engine Negotiated price with suppliers and allocate business to them based on price, delivery Performance and quality Supplier Localization done to Eliminate Quality Issue & Minimize Cost Asst Manager Oct 2007 to Sep 2012 Company Profile: A manufacturing surface Engineered Steel Bushings?with Surface Treatment and Surface coating to increase the longevity of these Bushings to 3 to 4?times as compared to Conventional Bushes Job Profile: Routing sheet Preparation Development of new products?Prototype to Mass production. Tool design & development (Machine tools, Jigs, Fixtures & SPM) Manufacturing process plan & Assembly process plan Assembly layout planning & control Cost estimation for fixtures, s p m New process drawing Preparation Daily vendor follow up Vendor Development (Identification, Evaluation, Monitoring & Control) Value Engineering Identification & development of sources for new parts. Machine capability for new part New sample part approval with quality team As Sr.Engineer ? NPD & Engineering Process study, process capability in new part?Design Verification & Validation Machine capability for new part Plant maintenance, Man power allocation Cycle time calculation for new parts, cycle audits for exits part Capacity planning calculation Work cell layout in process and assembly section, Worker performance calculation New sample part approval with quality team Development of Jigs & Fixtures, SPM (special purpose machine) Cost estimation for fixtures, s p m Plant layout for new machine erection Production planning using-PERT,CPM method Key Responsibility : (Engineer ? SCM ) at EMPL Daily vendor follow up Periodically vendor audit New part allocation suitable vendor Preparation for vendor performance Preparation for vendor rating Supplier approval with QC & development team member Asst. Manager Oct 2010 to Sep 2012 Company Name: New Product Development and Methods Asst. Manager Jul 2009-Oct 2010? Job Profile:?Manufacturing in New Product Development and Vendor Development Senior G1 Engineer? Jan 2009 - Jul 2009 Company Name:?SCM Senior Engineer Dec 2008 ? Jan 2009 Company Name:? Company Profile:?Process and manufacturing Oct 2007- Dec 2008 Engineer Production Dec 2006 to Sep 2007 -?Engineer Manufacturing Jun 2006 to dec 2006 -?Engineer Supply chain Management & Vendor Development? Company Name: TI Diamond Chain India Pvt Ltd Company Profile: A?one of India?s leading manufacturers of power transmission chains for the industrial, automotive and agricultural segment Production planning control & Shop Floor Incharge? Oct 2003 to May 2006? Company Name: Usha Industry Pvt ltd Company Profile: They?offers best automatic and computerized Sewing Machines, Air Coolers, Fans, Kitchen Appliances, Home Appliances and many more Quality Engineer Jul 2002 to Aug 2003 Company Name:?Ganapthy Industries Company Profile: A one of the leading manufacturer, supplier,distributor and exporter of high class insulation materials and insulation products at market Knowledge In Engg Field : Powerlink Working as ERP software (TOP MFG) System knowledge in word, Excel, power point Knowledge in SPC, FMEA, PPAP, TPM, PPM, cost estimation Gear box Assembly Rapid prototyping (RPT) CNC Turning, Milling & HMC, CNC Drilling tapping m/c Convention lathe, Milling, Drilling M1DR (Vertical milling machine) Traub (A25, A36, A32, A42, A60) Grinding (Centre less grinding, Cylindrical grinding, ID grinding, Tool and cutter grinding, surface grinding, Rotery grinding) Cutting machine (Band saw & Bundle cutting, CNC cutting) Press (operating & oral of setting) Mechanical, Pneumatic, hydraulic types Shaping and slotting machine Thread rolling, Gear cutting Heat treatment Annealing all type, stress relieving, normalizing Hard chrome Plating (flash coat also) Phosphating (all type Zn, Mn) Molykote & ZYLON Coating Arcor ??v?? & Arcor ??c?? & Tripomal Casting(Pressure die casting,cavity die casting,Investment and Sand casing Forging Ring rolling Sand blasting, Grid blasting, Shot blasting, Glass grid blasting FAI Planning & review Achievements : Over all cost reduce in 15% of exiting parts in Present company Over all cost reduce in 12% of exiting parts in Previous company Over all In house productivity increase in 17.5% in Previous company Cycle time decrease in OD grinding of 22% Previous company +15 micron (+.015) tolerance in Aluminum Material as wall thickness 2.25 mm at dia 180?mm in turning operation +/- 0.010 Tolerance maintained in steel grade material as outer dia of 200 mm, of 45 HRC in?turning operation 0.3Ra maintained in HARD turning operation at CNC turning machine 0.28 Ra maintained in center less grinding operation Project Details UG: Design & fabrication of versatile ?? Blank cutting machine?? (circular saw) PG : Design and Analysis of Automotive composite drive shaft using FEA Future Goals: Seeking senior level assignments in Engineering & Project Management with reputed?organization ________________________________________________________________________________________