plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 4/2/2025 5:04:08 PM ________________________________________________________________________________________ RefNo: CA - 15992 Gender: Male Age: 67 Designation: Plant Head Highest Education Level: Graduate - Degree Current Gross Salary: 1600000 1600000 /Annum Education Details: B.Sc. in 1978 Skill Sets: Computer skill : MS WORD/ MS EXCEL / POWER POINT/ LOTUS NOTES Work Experience: 33.3 Work Experience Details: Plant Head From Dec?2018 to Till Date Company profile- automotive components manufacturing industry, Job profile- Proactively learn customers? needs of Quality, Cost, and Delivery. Communicate effectively to all concerned. Plan and Organize resources in the most efficient manner to meet Customer requirements. Ensure robustness of Manufacturing processes and 100% adherence to prescribed processes at all times by every person. Lead and encourage the process of continuously challenging prevailing methods/tools/materials/technology etc accompanied with enthusiastic team work to improve in a disciplined manner. Other General Responsibilities Ensure discipline and proper conduct on the shop floor by all. Ensure good house keeping and observance of safe work practices at all times. Communicate regularly with staff and workmen, resolve small grievances speedily Proper and clear Responsibility allocation of subordinates Self Development and Development of subordinates Instrumental in increasing productivity by 90% and achieving OEE. Successfully reduced the manufacturing cost by 5-7% by alternative use of input materials. Played an important role in the implementation of ISO-14001 procedures in the organization. Instrumental in achieving Q.S-9001, ISO/TS 16949 certification for the organization. Distinction of altering the plant layout for smooth flow of material and space management. Leading directing , monitoring and supporting achievement of plans. Enhancing Organization? s capabilities for long term profitable growth. Ensuring compliance with Internal and External rules and regulations Independent Consultant From Jun? 2010, to Dec? 2018 New Project Setup/ Production & Manufacturing / Plant Engineering/ Quality / ISO/TS 16949 / ISO140001/Process setup/ Operation Management/ Time Management/ Training For staff & workers. ( Rubber Parts / Rubber to Metal Molded Parts/ Paint Shop / Electroplating Plants.) Nov?1996, to Jun?2010, with Trelleborg India Pvt Ltd as Plant Head : Trelleborg Automotive Dec?93 to Nov?96, with Swift Cycle Ltd as Manager-Paint Shop &Electroplating Instrumental in setting up the paint shop , Surface Treatment Phosphating and conyevoriesing cycle assembly line. Coordinating with engineering manufacturing & material teams to facilitate localization of cycle parts. Achieved a cost reduction of 2% by minimizing consumption of chemical and increasing productivity. Also initiated the process of Laser Color painting. Designed all new fixtures for painting & Electroplating. Monthly & daily planning as per market demand. To maintain production according to parameter as per given by quality process . To see & take care of ETP plant. Jul?91 to Dec?93, with Gujrat Cycle Ltd 100% Export Unit ( HERO GROUP ) as Asst. Manager (Paint Shop/ Electroplating) Oct?83 to Jul?91, with Atlas Cycle Industries Ltd as Engineer (Paint Shop/ Electroplating) Apr?82 to Oct?83, with Jayana Times Ind. Ltd as Chemical Supervisor (Paint shop & Electroplating) Over 3 decades of extensive experience in Plant Operations with proficiency in setting up plants(PROJECTS), Automobile , Surface Treatment , Paint shops ,Electroplating , Injection Moulding Machine Manufacturing and managing Production Planning, Material Management, QC for reputed business houses like Trelleborg Automotive India, Swift Cycles Ltd. , Gujarat Cycles( Hero Group) and Atlas Cycles Industries Ltd., Jayana Time Industries. Recognized throughout career for being a visionary result oriented management executive leveraging in-depth knowledge of Operations, manufacturing, Continuous improvement, Project Management and Plant engineering Activity. Solid organizational, communication, and time management skills. Adept at bridging engineering performance gaps to complete business interests with customers, developing process improvement initiatives and working on conveying complex projects in to a simple and compelling manner. By Improving the Enterprise?s Profitability in today?s Competitive business environment by better utilization of available resources by providing the expertise in Technical and Manufacturing Process. Knowledge of all types of painting processes viz. Electrostatic Painting, Conventional Spray Painting, Powder Coating Painting, Multitone Painting, Roller Painting, Electrostatic Painting, Electrostatic manual painting, Pu Painting, plastic Painting, Touch Up Painting, Intermediate Coat Painting, topcoat painting. Autophoretic, CED&EDP painting ,Dip Painting Pickling, Phosphating Surface Pretreatment Line, Machine Shop & Press shop. Knowledge of all types of thinners used in paints Knowledge of all type Electroplating process viz. Nickel Plating, Decorative Chrome Plating ,Hard Chrome Plating, Anodizing , Zinc Plating & Blacking, Bright dip . Bath Analysis. Excellent planning and organizational abilities with skills in identifying areas of improvement and ensuring maximum capacity utilization at manufacturing units. Instrumental in setting up Paint Shop Plant, Solvent Degreasing Machine, Shot Blasting Machine, Air Blasting Machine, (Grit/Abrasives Blasting ) Glado Type Automatic Computerized Plant of Phosphating, Spray Painting Booths, Electroplating plants and Rubber Injection Moulding / Metal to Rubber Injection Moulding Machine , Metal Prepartion ( Bonding Application ) /Rubber Compound Mixing. Expertise in conceptualizing and implementing process improvements to streamline the operations and optimize resource utilization for various functional areas. Holds the distinction of implementing QOS/TPM/TQM/ 5S and Procedures and acquiring the ISO/ TS-16949 certification for Trelleborg Automotive. Areas of Expertise; Plant Operations/Shop Floor Management Overseeing production related tasks including planning, control & trouble shooting in batch type, continuous process and mass production environment. Administration ,Supervising and handling the production of automatic plant of Phosphating Metal Surface Treatment, Paint Shop and Rubber Injection Moulding & Rubber Compound Mixing . Administration, Supervising and handling the production of automatic plant of Nickel electroplating, Chrome Plating, Barrel & Tank type Zinc Plating Bright dip, Blacking and Anodizing Setting up production targets and achieving the planned production targets. Effective resource planning for optimizing man/machine utilization for maximum productivity. Installation of cost saving measures and modifications to achieve substantial reduction in terms of man- days, production cost, raw material and energy consumption. Enhancing quality of the finished production, waste elimination during manufacturing. Material Management Coordinating with Purchase Marketing, Sales Teams to determine advance material procurement plans and timely execution of orders. Monitoring incoming and outgoing materials from Stores and its complete record keeping. Monitoring daily consumable chemicals used in process and complete recording. Monitoring daily production & dispatch as per plan giving by marketing. ________________________________________________________________________________________