plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 6:29:52 AM ________________________________________________________________________________________ RefNo: CA - 16378 Gender: Male Age: 63 Designation: Senior Manager Highest Education Level: Graduate - Degree Current Gross Salary: 120000 120000 /Annum Expected Gross Salary: 180000 180000 /Annum Preferred Location: SAUDI ARABIA - MADINA/MAKKA/JEDDAH/RIYADH,UAE , INDIA- DELHI NCR Notice Period: 7 Days Education Details: Bachelor Of Engineering In Mechanical from?Zakir Hussain College of Engineering & Technology Aligarh Muslim University in?1989 with?68% Skill Sets: Senior Executive offering +24 ?years of strong, decisive executive leadership in: Production / Plant Operations Quality Assurance,?Process Enhancement,?Cost Reduction,?Resource Deployment,?Product Development Work Experience: 34.4 Work Experience Details: Factory Manager Nov 2012 -?Mar 2015 Company Profile: Manufacturer of variety of products like Stainless Steel Kitchen Sinks, kitchenware, tableware and house ware (plastic). Job Profile: Manages all activities related to operations and development of company products by performing the following duties personally or through subordinate supervisors. ?? Provide leadership to the company in all aspects of facilities design and technology to ensure that the company facilities meet the highest safety and technical standards. Manage the Plant ?facilities engineering team to achieve results in a safe and environmentally sound manner. Bring together the facilities teams from the regions to achieve cross company learning and enable cost efficient planning across the whole company. Put in place and manage facilities engineering standards and processes that ensure that the safety and technical aspects of all facilities ?in the company are of the highest level Primary responsibilities? Ensure the safety of all employees; lead a comprehensive safety program to prevent injuries. Comply with all federal, state, and local environmental and safety regulations (EPA, OSHA, etc.).? Develops and maintains manufacturing operations business plans to include all program requirements, labor hours, cycle, production costs, and image. Provides input to the development of product strategy and research and development of new and emerging products. Establishes production and quality control standards, develops budget and cost controls, and obtains data regarding types, quantities, specifications, and delivery dates of products ordered. Provides guidance to the development of a manufacturing process plan, including personnel requirements, material needs, subcontract requirements, facility needs, and tooling and equipment needs. Ensures all established costs, quality, and delivery commitments are met. Coordinates manufacturing activities with all other functions of the organization and suppliers to obtain optimum production and utilization of human resources, machines, and equipment. Reviews production and operating reports and directs the resolution of operational, manufacturing, and maintenance problems to ensure minimum costs and prevent operational delays. Performs administrative activities associated with the effective management of shop operations, including compiling, storing, and retrieving production data for reports. Determines responsibilities of assigned organization and staff positions to accomplish business objectives. Trains and ensures all assigned employees are aware of and comply with company, government, and customer policies, procedures, and regulations. Other duties as assigned Production / Maintenance - Manager Dec 2005 ? Nov 2012 Company Profile: Manufacturer of Air Conditioning & Heating Equipment, Air Conditioner Parts, Auto Parts, House Hold Plastic Parts ? Job Profile: Significant Highlights across the tenure include: Steered production & plant activities to be on par with the Best Manufacturing Systems around the world. Currently looking after job responsibilities like; Production Management, Production Improvement Plans and Implementation. Productivity Improvement By Time Study, Motion Study, Low Cost Automation. Instrumental in achieving XX% Production Rise. Ensured Quality Assurance and Reliability. Quality initiatives as per ISO 9001-2008. Increasing machine up-time. Ensured Quality Assurance and Product Reliability. Essayed the chief role in reduction in Cycle Time, Rejection control, Optimum Utilisation of Manpower , Customer Standard, actual and Factory Target. Prepared Internal Cost Sheet, Control Total Process so that start up rejection is only 4 to 10 shots.? Facilitated use of the smaller Tonnage without any compromise in Quality.? Involved in Bench marking and reduction of Packing Cost. Accomplished reduction in grinding and current Assets. Successfully eliminated rework and unrequired Secondary Operations due to wrong processing.? Suggested alternative materials, process and design change to Customer. Worth of cost savings accomplished Production Manager ? Sept 2004 ? Oct 2005 Company Name:?Kriti industries india ltd Company Profile: A leading manufacturer of plastic parts with LG Electronics, Pune, TATA Auto Plastic Systems Ltd., Pune, Bajaj Electricals, Reinder, Videocon?International, National Panasonic and Pacoline Industries Job Profile: Worth of cost savings accomplished?? % increase in production Production ?Manager July 1999 ? Sept 2004 Company Name:?Bell Poly Moulders Pvt Ltd Company Profile: A leading manufacturer of plastic parts and mould manufacturer, mould design, & maintenance of mould catering to the needs of various blue chip MNC?s Like LG-Electronics India Pvt. Ltd., Samsung India Electronics Ltd., Purolator India Ltd., Hero Honda Motors Ltd., CAS ?Weighing Pvt. Ltd., Usha & Bajaj Electrical,? Job Profile: Steered independently charge for Production & Control, meeting Production Targets, Design Production Schedules, Manpower Allocation, Trouble Shootings, Mould & Machines Maintenance? Facilitated On Line Quality Assurance related to Plastic Mouldings. ? Worth of cost savings accomplished?? %increase in production Sr. Engineer (Manufacturing) Apr 1991 ? Jun 1999 ? Company Name:?Hcl ? Info System ? Company Profile:?India?s Premier Distribution and IT Services and Solutions Company. Assistant Engineer Jan 1989 ? Dec 1990 Company Name:?Azad Engineering Works Company Profile: A?Manufacturer of Valves & Valve Fittings, Valve Assembly, Ball Valve, Valve Plates And Internals & Compressor Valve Plates Processing Purview P.P. & Filled P.P, P.V.C, GPPS, SAN, HIPS, ABS, ABS ?FR, PBT, Poly Carbonate, PC-ABS, Nylon ? 66, Nylon ?66GF, Nylon ?6. Hot Runner System: Yudoo, Athena, Fuji ? Seiki, DME- Germany, Screw Compressor-Atlas Caoco / Ingersoll Rand / LG Diesel Engine Generating Set -1000 KVA-1/750 KVA-2 /200 KVA-2 HRTC / PID ? Controller/ MTC-YUD0 Central Material Feeding: System from LTM ? Motan Machines, Moulds & Material Purview Injection Moulding Machines-42 Nos Machines of Windsor and Klocknor- SP, Cincinity ( Ferromatic) .L&T ? Demag/ Detech, HYUNDI, LG. Glowtech Maximum Machines are Higher tonnage -250 ton -3,350 ton-6,450 ton-6,550 ton-3,650 ton-7,750 ton-2,850 ton-1,900 ton-2,1300 ton-2,1800 ton-2,2500 ton-1 Rest of 100 ton to 180 ton, White Goods for L.G. / Samsung, Auto related Mahley (Purolator Filters ,Usha /Bajaj in JMG & Air Cooler. Moulds Moulds of Audio & Video Cabinets, LG Refrigerator parts, Samsung Refrigerator parts, T.V. Cabinets, Usha, Bajaj Air Coolers, Mixer Grinder, Storage Water Heater, Heat Convector, LG Air Conditioner, Automobile Parts like Maruti Air Filter, TATA Auto Plastic Parts like Parcel Shelf (Indica), ?Glove Box, Skin Glove Box, Lid ? Outer /Inner ? Glove Box, Cover Floor Console - ?Front /Rear(Safari) for TATA Sumo /Indica, Fiat. Screw Compressor Atlas Copco-525 CFM-01 No. ,Atlas Copco -325CFM-02Nos,I.R.Compressor-545-CFM-01No., Reciprocating Compressor Elgi compressor-02 nos? Plastic Welding Machine(Hot Plate) 1-Hot Plate Weld Machine, 2-Ultrasonic Weld Machines-06 Nos Chiller for Injection Molds? Chiller-22TR-04 Nos , Make_ Reynold India Chiller -11 TR-03 Nos Reynold India Chiller -05TR -02 nos, Make Prasad Koch? Chiller ? Korea ? 11 TR/3 TR? To reduce the cycle time to supply the product as customer requirement. HRTC-MTC? also for Molds customer requirement defect free component. Manage?According to Machines, Equipments material as low inventory to deal preventive maintenance, predictive maintenance, Preventive Maintenance as per schedule to stop the shut down. Profile Summary Proven abilities to enhance the production process operations, optimize resource & capacity utilization, escalate productivity & operational efficiencies; while curtailing costs & expenses. Expertise in Component Manufacturing; localization/indigenization of high quality, high performance products. Experience in development of complete manufacturing system, machinery/infrastructure selection & procurement to put into production. Resourceful at strategizing techniques for maximum utilization of manpower/machinery. Conversant with techniques like Value Engineering & Value Analysis, Total Productive Maintenance, Overall Equipment Effectiveness. Keen understanding of the formalities and implementation of Quality Systems and excellent skills in complying with the norms of Regulatory Authorities. A keen planner with skills in conceptualizing and effecting process initiatives to enhance plant effectively & efficiently ?Production & delivery Core Competencies Production Planning & Control Handling production related tasks including planning, control and trouble shooting. Optimising man & machine utilisation to achieve pre set production targets. Minimizing performance bottlenecks for achieving high productivity with maximization of material & machine.? Preparing SOPs, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management. Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities Process Enhancements Analyzing various processes/applications and recommending modifications & equipment calibrations to enhance operational efficiency. Devising systems and process changes for qualitative improvements in productivity and for reducing the rate of rejection.? Devising cost saving measures & modifications to achieve substantial reduction in terms of man days, production cost, raw material & energy consumption. QMS Implementation & Compliance Develop & implement SOPs / quality systems to meet. Conduct regular internal audits and reviews to ensure adherence to pre-set norms. Lead the implementation of Quality Assurance in Raw Materials, Work In Progress, Finished Goods across various functional Departments. Mentor & direct quality - routine and non routine issues by interacting with concerned departments such as Purchase, Production etc of projects till completion. Conduct regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest standards. Training and guiding teams towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability.? Value Analysis/Value Engineering Implement long term/short term strategic plans to enhance operations. Spearhead Value Analysis/ Value Engineering & other continuous improvement initiatives in all parts & components. Develop supplier partners to reduce cost by bringing awareness about VE activities & training. Conceptualizing and implementing strict measures in operating procedures and equipment centrelines to optimize resource/capacity utilization. Evaluating major capital expenditure proposals to secure the best interest of the plant and increase productivity. Implementing systems and procedures, thereby improving the efficiency of the organisation. New Product Development Steer the development of new designs of parts & components; modify design of existing parts & components to enhance performance. Coordinate with Production / QC for developing the chain of tasks in the Manufacturing Process of new Products / modifications of existing Products and generating prototypes. Handle the process of development of new products from designing validation of design, trials & testing and commencing production along with handling related documents & formalities. Identify any changes and making final modifications in the machines for routine production. Interact with Vendor Development Dept for supply of material and ensuring adherence to all specifications.? Implement Value Engineering initiatives to achieve standardization and reduce costs.? Maintenance Operations Planning & implementing the preventive & predictive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes. Identifying areas of obstruction / breakdowns and taking steps to rectify the equipments through application of trouble shooting techniques so as to increase machine up-time / equipment reliability.? Executing energy saving & other cost saving measures with suitable modifications in process. Undertaking regular inspections to prevent accidents and adhere to safety norms. Man Management Assess the training needs of the various employees in co-ordination with various Department Heads. Actively involved in employee coaching & counselling, appraising and reviewing performance, ensuring optimum performance. Future Goals: Senior Management Professional ________________________________________________________________________________________