plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/5/2025 8:30:55 PM ________________________________________________________________________________________ RefNo: CA - 16430 Gender: Male Age: 38 Designation: Executive Highest Education Level: Post Graduate Diploma Current Gross Salary: 240000 240000 /Annum Expected Gross Salary: 600000 600000 /Annum Preferred Location: PUNE Notice Period: 30 Days Education Details: PGDIP (Embedded System Design) From?TCL-IT, Pune in 2013.' B.E (Electronics & Telecommunication)From Matsyodari Shikshan Sanstha?s College of Engineering & Technology, Jalna in 2010 with 66.53%. Diploma(Electronics & Telecommunication) From? S.V.P.M Institute of Technology, Malegoan in 2007 With 65.05%.? Matriculation From Maharashtra State Board in 2004 68.40%. Skill Sets: Equipped with the knowledge of Embedded systems, Basic Electronics, Digital Electronics, Operating System; technically competent with proficiency in Softwares Xilinx ISE, Xilinx System Generator, Xilinx Core-generator, Code Composor Studio v4 , Iar Workbech IDE, Keil IDE, Proteus. Understanding of all aspects governing operational activities & up to date knowledge of latest technological advancements, regulations/ guidelines and statutory compliances in the industry. Worked on projects titled ?Implementation of MODBUS-RTU for Plant Manufacturing: A Low Power Embedded System Design Approach, VLSI Design for Industrial Automation, Design and Development of Profibus Transmitter by using MSP430, Micro controller based Automatic Power Factor correction for Single Phase Supply Application? and ?Micro controller based Automatic Rolling Message Display?. Well developed communication and presentation skills with the ability to perform above expectations.? Work Experience: 11.2 Work Experience Details: Management Representative? Since?Dec 2013? Company Profile:?Is an ISO/TS 16949: 2009 / ISO 9001:2001 certified company with scope of the Injection molding plastic automotive parts, PP?sheet ?and Box, corrugation sheet and Box & ?cooler assembly line.? Achievements During The Working Period: Awarded in Creative components for Multi skilled employee in year 2015. Recognition from Lean Manufacturing Faculty for the TPM module. Successfully achieved ISO 9001:2001 TUV SUD South Asia Pvt certify body. Successfully achieved ISO/TS 16949:2009 certification. From TVU SUD Management Service GmbH certify body. Job Profile: Management Representative/ Quality and Business Development/ Production Activities: Daily communication with department for daily product requirements all issue in morning meeting. Planning, monitoring & evaluation of daily Production plan using Heijunka on model line, Production related activities, production related document ?like MIS, ISO, monitor effectiveness of machine, OEE and proper handling manpower . Present Monthly improvements in the MRM and arrange management review meeting. Monitoring data management to keep accurate product, contract, pricing and invoicing information, Job card in ERP, worked on cost reduction and productivity increase, monitor production as per sales forecast. Possessing creative problem-solving and analytical skills, plant trouble shootings. Ensuring work with respect to Quality/safety/ personal safety/ safe working environment of staff and ISO systems and monitoring and maintaining zero accident in all plant Review and Negotiating contracts to reduce costs and achieve maximum efficiency. Providing accurate routing information to ensure that delivery times and locations are coordinated. Accurately calculating total supply chain costs in relation to proposed new projects. Obtaining quotes for transportation and also making cost comparisons. Proven ability to ensure that products are delivered in a good state and on time. Implement &Maintain ISO, TPM, 5S, Kaizen & documentation sheet.? Accountable for trouble shooting and setting process parameter system; deftly conduct on job training & weekly training to improve skill matrix of the staff. To Conduct Internal Audit all department, KPI?s for all Department, determination of customer satisfaction.? Reviewing & Preparing and training given to all engineer product manual, distribution control of SQA manual such as control plan, standard operating procedure (SOP), incoming inspection plan, color coding for easy identification of product, ?Quality Manual, Procedures & Flow Charts, internal or external complaint handling via 8D, 5why analysis, R&R maintain Hard and Soft copy with password protection. Monitoring and Preparation of daily/weekly/monthly data like % Rejection, % Yield, all ?analysis report and implementing corrective and preventive actions for control of non conformities. Being as a Team ?Member actively involved in preparation implement 7 QC Tools, PDCA,LLC, PPAP, PFMEA, product Audit & process audit, inward, in process & final inspection Control Plan, SPC & MSA annual update ?(Work Instructions) offload PPAP on customer portal for reduction PPM and continuous improvement on product quality. Handling of Customer Complaints. Providing the Corrective and Preventive measures and monitoring the effectiveness with the 8?D methodology and problem solving techniques. Ensuring that adequate storage condition and handling system are provided to prevent damage or misuse of the items in store?s custody. Knowledge of plastic material like ABS, Nylon Plain, Nylon 66, Pcabs,tpe,drlin,hips,compound Material, Pet And Pp, Etc Employee Welfare & Motivation: Dispatch Activities: Daily communication with customer?s for daily product requirements. Planning of dispatch of goods in line with customer?s schedule requirements. Follow up of transporter till material delivery & updates. Monitoring & evaluation of monthly sales performances. Monitoring of KPI?s for Dispatch department. Present Monthly improvements in the MRM. To get road permit from customers for outside material sales. Invoicing in the ERP. Download requirement of Customers from Customer Portal. Making ASN for per customer demand.? Handling of Supermarket. Stock review with ERP on monthly basis. Maintenance: Machine And Mold Maintenance: Reporting to MD and GM for Daily reporting and Maintenance. Attending Machines related major Breakdown. & Execution of new developments & improvements inside the ?Plant. & analyzing the nature of breakdown & organizing for spares, repairing jobs maintaining good quality of job.Organizing & verifying Preventive maintenance and breakdown Maint. & organize manpower for priority wise breakdown Maint. & Project Work.? Training given to ?engineers in shifts for breakdown maintenance of m/c & utilities. Maintain ISO, TPM &Implement 5S, Kaizen. Preparing Calibration Schedule, Verification and Maintenance of Calibration records. & Co-ordination with External Agency for Calibration. New Plant Installation Project, mold,M/C Installation & Commissioning, utility installation and commissioning like (Chiller, Cooling Tower, Air Compressor) take trial and production approval. Monitoring Production Operations & Mould change running smoothly as per The Production Planning.& Set Process Parameter for all production machines OEE & final Inspection as per Master Sample. Maintenances &Handling of Hot Runner Mould & Other Types. Maintenance Hot runner Controller electronic and electrical maintenance. Rectification & Improvement of Mould & Mould Maintenance. Ttraining given to Engineers/new recruits in shift for breakdown maintenance for M/C utilities. Maintenance of PLC & injection molding machine electrical and hydraulic maintenance. Knowledge of Pneumatic / Hydraulics, electrical and electronic System. Meticulously monitor & improve OEE, efficiency, productivity, per person output, MTBF and reduce Break down, change over, MTTR and other production losses. Facilitate new mould trials and material as per plan; prepare monthly report related to production & maintenance. Maintain discipline & safety of workmen in & around the work place; maintain the ISO/TS 16949 documents. Knowledge of all processing machines like injections molding,Blow Molding utility machines like ferromatic Milacron 80 to 910, chillier, cooling tower, MTC, Dryer/Loader so many electrical and electronic machines and utility.? Electrical /electronic Maintenance: Installation and commissioning of fire alarm system, all alarm system, CCTV, Access control system all electrical and electronic systems, all sensor. Maintenance and hand on expertise fault finding PLC, AC drive, Injection molding machine, all machine, all electrical and electronic equipment/instrument systems, all utility. Hands on expertise , Pressure Transmitter, Temperature Transmitter, RTD, Thermocouple, Zero Speed Switch, Flow Transmitter, Pressure Gauge, Control Valve, Damper Actuator, Limit Switch, Proximity Switch, Level Sensors Etc.? Hands on experience in assembly of electronic devices, wireless network installation Knowledge of Fault finding, Programmming Maintenance electrical and electronic as wel as Mechanical A C Drive &. D.C Drive Make - L&T ABB,Delta Siemens.(1.5Kw to 800Kw) repairing. Installation and programming of Variable Frequency Drives? Maintenance of UPS and DI/DO card, all electronic card Like Hot runner card, MTC, Chiller all utility Connection Wiring & Termination of Field Cable as per Drawing. Handling phone conversation unit (PC BASE), Access control system (Hardware & Software) and CCTV Camera System with DVR, IP Camera, Projector, Video Conference system.? Good knowledge about trace printed circuit board by using circuit diagram. I had clear well All of the shorts in electronics circuits? boards. Knowledge about all electronics components`Good knowledge about clear all problems in mobile board. Recording of time to time reading of various equipment like, PAC, UPS, DG etc? Maintenance of electrical equipment like DG- set, Power Plant (SMPS) Battery Bank, AC, Capacitor bank, HT & L.T Panel, Control panels & other Electrical accessories in premises. Implement and oversee the preventive maintenance programmed to reduce the risk of sudden failures of critical equipment. Also maintain document on monthly qualterly, half yearly,yearly basis for planed preventive maintenance of equipment as per the audit standards Testing of PCBs Connectors, power supplies and Signal Conditioners Final designing Fault finding in PCB & Circuit providing a comprehensive fault finding and repair service. ? Preparing documentation, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management. Purchase: Responsible for all commodities and parts i.e. sheet tal/Rubber/Plastic/Machining/Fasteners etc. Developed long term sources for plastic molding by vendor consolidation and introduction of new sources. Developed team for Price Control and structured cost data management. Achieved a cost reduction of opening alternate sources for all material within short time. Working on Inventory Control, Finalizing the Minimum & Maximum stock level as per consumption. Analyzing the Non Moving & Slow Moving & its utilization, store ledge, purchase register inward & outward. Analyzing Waste/Scrap disposal. Auditing the Material physical movement Vs Documentation.Ensuring the statutory requirements in stores & purchase for Auditing. Creation & Monitoring of pending Work Order / Purchase Requirement / Purchase Orders for timely procurement & its closure. Analyzing the variance through Book and Physical Inventory & its liquidation after proper analysis of differences.Having complete knowledge of any kind of queries which are related to Inventory & Material Management. Project Undertaken: Implementation of MODBUS-RTU for Plant Manufacturing: A Low Power Embedded System Design Approach VLSI Design for Industrial Automation? Design and Development of Profibus Transmitter by using MSP430 Micro controller based Automatic Power Factor correction for Single Phase Supply Application Micro controller based Automatic Rolling Message Display. Successful Tranings Attended: Auditor Training ?of ?ISO/TS-16949:2009 Lean Manufacturing TPM PPAP Documentation 5S house keeping Kaizen improvement Poke Yoke or fail safe. VSME (Visionary small Medium Enterprises) Workshop Attended: Attended workshop on Embedded C & Embedded Linux at MIT Academy of Engineering Paper Presented: Presented paper in e-PGCON conference on Electronics & Telecommunication, Loni Future Goals: ...... ________________________________________________________________________________________