plastemartjobs.com Email: jobs@plastemart.com, hr@plastemart.com Download Date: 2/6/2025 2:17:22 AM ________________________________________________________________________________________ RefNo: CA - 16677 Gender: Male Age: 10 Designation: Junior Engineer Highest Education Level: Diploma Current Gross Salary: 250000 250000 /Annum Expected Gross Salary: 300000 300000 /Annum Preferred Location: India Notice Period: 30 Days Education Details: SSLC From?TN State Board in Year?2004 With?65% DME From (Tool & Die)in?Dote Year?2012 With?94% ITI From (Fitter)in?Aicte Year?2006 With?85% Skill Sets: STRENGTH? Specialized in projects, Tooling. ? Able to work in computer Aided Designing, Auto CAD, developing software to provide an efficient and error free working condition.? Excellent knowledge in all tooling activities (injection mould), Tool design and manufacturing processes and experience in all kinds of Tool Room activity. Good interpersonal skills and penchant for learning. Work Experience: 13.2 Work Experience Details: Junior Officer Since Jun 2012? Company Profile: Leading Manufacturer Of Plastics Furniture Job Profile: Mould Maintenance Work App Training Jan 2006 To Dec 2007 Company Name:?Titan Ltd Company Profile: Manufacturer of precision engineering components Job Profile: Mould Maintenance Work Injection Molding Engineer Jan 2007 To Dec 2008 Company Name:?Sundharam Clayton Ltd. Job Profile: Mould Maintenance Work ?Troubleshoot and adjust molding parameters to maintain quality and maximum product output . ?Lead a small team of people in execution of daily production tasks, work scheduling, training, maintenance and in continuous improvement? ??Perform problem-solving to develop corrective actions for customer issues or to initiate continuous improvement? ?Coordinate tooling and equipment availability, repair and maintenance? ? ?Ensure cleanliness and maintains safe work environment within molding department . ?Respond to problems by performing corrective technical or mechanical solutions . ?Maintain positive employee relations and adhere to Company policies, safety standards, and good housekeeping practices . ?Coordinate with outside vendors regarding maintenance and repair for tooling and equipment . ?Implement and manage all maintenance functions, including but not limited to preventive, corrective and emergency maintenance on all injection molding equipment? Working Area Skills Detail Injection Moulding & Blow Moulding In Tool Room Department General pm. Online trouble shouting. Daily pm. Mould health checkup . In Plant Training: Undergone Industrial Training As Part Fulfillment Of Dme (Tool & Die) During March 2012 At M/s. Jayalakshmi Pressing ( P) Ltd. Hosur Project: Design And Fabrication Injection Molding For Tea Token.? Working Area Skills Detail: Injection Moulding & Blow Moulding In Tool Room Department General Pm. Online Trouble Shouting. Daily Pm. Mould Health Checkup? Major Maintenance Work Details: Major Maintenance Major Maintenance Should Only Be Performed By Skilled Mold Makers And It Should Be Done When Triggered Either By The Mold Fulfilling The Required Number Of Cycles For Maintenance, Or By Excessive Wear Or Damage To The Tool. Before Maintenance Begins, There Should Be At Least 2 Of The Most Recent, Complete Shots (Parts, Sprues And Runners) From Each Cavity Delivered With The Tooling For Examination. ?It Is Also Very Helpful If An Earlier Shot, That Represents "Good" Parts, Is Available For Study.?All Components Determined And Authorized To Be Replaced Should Be Removed And New Components Constructed And Installed In Accordance To The Original Designs If Previously Certified Spare Components Are Not Available.?Worn Leader Pins, Bushings And All Bearing Moving Surfaces (Gibs, Wear Plates, Wedge Blocks, Etc.) Should Be Checked For Wear And Replaced/repaired As Required.? All Return Springs In The Ejector Plate Should Be Replaced With New Springs To Avoid Fatigue.? All Water Lines Should Be Flushed With Descaling Agent To Remove Scale Build Up.? All "O" Rings, Internal Plugs, Seals And Gaskets Should Be Replaced.?Plates And Mold Cavity Surfaces Should Be Checked For Parallel And Ground Flat If Required.?Mold Cavity Surfaces Should Be Cleaned And Polished As Required To The Original Surface Requirements.?Any Dings, Dents, Or Scratches Should Be Worked Out Until The Surface Is Fully In Compliance To The Original Print Specifications.? The Cavity Surface Is To Be Inspected For Wear Or Erosion Of Plating Or Texturing. When Determined Necessary, The Cavity Surfaces Are To Be Stripped And Re-plated, Or The Texture Is To Be Polished Off And Then New Texture Applied.?All Components Not Meeting The Part Print's Original Specifications (To Be Noted By The Molders Qc Department) Should Be Repaired/replaced As Required?All Components That Have Been Plated Should Be Stripped And Re-plated Where Required. All Components That Have Had Special Surface Treatments For Corrosion Resistance, Lubricity, Hardness And The Like Should Be Retreated To Insure The Original Intent Of The Tool.? All Moving Components Should Be Checked For Ease Of Movement (Ejector Box, Slides, Lifters, Etc.). Adjustments Should Be Made As Required.?For Tools Requiring High Production, The Cavities Should Be Removed And Stress Relieved To Remove Work Hardening And Material Embrittlement. The Entire Mold/cavity Set Must Be Re-inspected And Made As "Like-new" As Possible.?The Mold Base Is To Be Inspected For Cracks, Work Hardening, Corrosion, Etc. If The Mold Base Was Plated Or Painted For Corrosion Resistance, The Coating Is To Be Stripped, The Base Cleaned And The Coating Reapplied. The Tool Should Be Re-stamped Indicating When The Tool Was Rebuilt. Suggested Tools Available For Proper Tool Maintenance:? Assembly Table, Should Be Able To Handle A Minimum Of 5,000 Lbs. (2) Heat-treated Parallels/rails 36" X 1" X 1" For Molds To Slide On.? (2) Pry Bars (Aluminum, Or Brass) Rubber Or Hard Plastic Mallet And A Light Weight Machinists Hammer (Ball Peen).? (2) Hex Wrenches Sets (An Extension Pipe Is Also Handy) Cleaning Tank, With Clean Cleaning Solvent.? Compressed Air, Filtered, With Standard Shop Air Pressure.?Flashlight.a Set Of Polishing Stones (Fine), To Remove Burrs Or Scratches On Mold Inserts. Be Careful To Protect The Cavity Surface. Medium Bench Stone, To Remove Burrs Or Scratches On Mold Plates.?File, To Remover Burrs Or Hobbled Corners And Edges On Mold Base.?Set Of Soft Aluminum Or Brass Pins, To Use As Punches, To Remove Ejector Pins, To Remove Plastic Material Left In Sprue Bushing, Etc.?Ratchet Wrench With 7/16 And 9/16 Deep Sockets For Removing Water Line Fittings And Teflon Tape. Containers For Storing All Loose Parts.?All-purpose Grease (Minimum Temperature 500 Degree F) Duct Tape: ?Used To Protect All Critical Corners And Edges On Cavities And Cores. Tape Should Also Be Used On Other Components Like Ejector Pins, Ejector Sleeves, Slides, And Lift Cores To Protect Edges. Use Tape Wherever There Is A Sensitive Area On Tool Which Can Be Easily Damaged. Be Diligent To Protect All Sharp Edges! Correction Work Detail Mould Insert Matching Works. Flash Correction Work. Water Leak And Crack Area Arrested. Manifold Lums Leak Corrected Imporement Action Works: New Mould Insert And Sliders Matching. Create ?Cooling Line System. Fool Proof System. Reduce The Break Downs Customer Complain Solved New Mould Parts Making Others Skill Sl. No. I Am Handling Machine Names? Tig Welding Radial Drilling - (Maker - Hmt) Hyd Copy Milling - (Praga India) Pantograph - (Maker - Press Mach M/c Tools) Lathe - (Maker- Hmt) Surface Grinder (Maker -Hmt - Praga) Mig Welding ( Maker - Fronius) Edm - (Maker - Alic) Drilling ?(Maker -Jaggi & Jaggi M/c Tools) SAP ENTRY SKILLS Transaction Code?DETAIL IW24 :When a mould gone under Breakdown. IW25 :When any development activity / improvement activity is carried in the mould. IW26 :When any problem in the mould exists, but the mould : is under usage & the work is to be done after completion of usage. IW28 :To see the notifications list & change the notifications. IW29 :To see the notifications list. IW32 :To do changes in an ORDER. IW34 :To create an ORDER for a Notification. IW38 :To see the Order list & change the Order. IW39 :To see the Order list. QA32 :To view inspection lots for the inspection of ?Mould IN? ?Mould OUT? ?MHC? ? Incoming spares? etc. IP10 :To schedule a Maintenance plan, Ex.: for MHC task etc. IE02 :To change data of any equipment / mould IE03 :To see data of any equipment / mould MMBE :To check stock of any particular item / equipment. MB52 :To check the list of moulds / items in factory. ME5A :To see the list of Purchase requisitions in pending. ME51N :To create / raise Purchase Requisition. ME52N :To change Purchase Requisition. ME53N :To see the individual Purchase Requisition ME55 ?:To release the purchase requisitions (in collective) Future Goals: Seeking a challenging carrier in the field of projects, tooling and to engage in the process of providing solutions to the entire satisfaction of the customers. ________________________________________________________________________________________