plastemartjobs.com

Email: jobs@plastemart.com, hr@plastemart.com

Download Date: 2/5/2025 8:35:16 PM

________________________________________________________________________________________

RefNo: CA - 16757
Gender: Male
Age: 45

Designation: Manager

Highest Education Level: Diploma

Education Details: 
Diploma in Mechanical Engineering from Govt. Polytechnic Miraj (B.T.E.), Sangli, Maharashtra in May 1998.

Skill Sets: 
......

Work Experience: 24.2

Work Experience Details: 
Jr. Manager (Production)

Since Sep 2008

Company Profile: A Manufacturer of rigid PVC, HCB, PVC PVDC Film. ? ? ? ? ? ? ? ? ? ? ? ? ? 

Job Profile:

Monitoring process on 3 stage Reverse gravure PVDC Coating machine (Calico Polytype Kuster, Switzerland) complete assigning of work/target which is given by PPC Dept with 3 Executives, 16 workmen & 9 Casuals.

Functioning as the Production & QA In-charge in shift.

Planning and scheduling operational activities for attaining the monthly production targets and tracking progress against targets by analyzing daily reports.

Formulating and implementing maintenance schedules for ensuring uninterrupted production process.

External / Internal audit facing,

Ensuring utilization of maximum capacity of machine (OEE)

Coordination with other departments such as Maintenance,Q.A,Purchase & dispatch, etc

Input output stock matching & doing bill of material for every month.

Generating monthly scrap reconciliation & Downtime report with proper analysis.

Highlights:

Marked significant improvement in production activities as well as in working style by using GANTT chart tool.

Achieved significant improvement in the speed of m/c from 60 mpm to 70 mpm.

Instrumental involvement in project of PVDC specific gravity feed system for control & saving of electricity, downtime & fatigue as well as increasing productivity.

gave significant idea for changes of m/c parts, process & way of work for better utilisation of m/c, PVDC leakage control viz. change the coupling for easy removal & Fitting as well as leakage control; 40gsm & 60gsm Product complete from 3 pass to 2 pass by changing required gravure roll.

Analyzing processes / applications & recommending process modification to enhance operational efficiency.

Certified Internal Auditor- ISO 9001-2008. from Shree Consultants Nashik.

Participation & Involvement to develop cGMP Environment with Ujjwal Prabha Consultant Nashik.

Prepared Standard operating procedures of each operations & Processes of Pvdc machine.

Participation & Involvement to develop 6 Sigma level & Productivity improvement with SSA Business Solution.



Shift Incharge (Production)

Jul 2004 TO Aug 2008?

Company Profile: A?Manufacturer of rigid PVC, PVC-PVDC Film ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ? ?

Job Profile:

Working in Shift for Monitoring process of 4 stage Air Knife PVDC Coating machine (Hoffman & Schwabe, Germany) to complete assigning of work/target which is given by PPC Dept with, 3 workmen & 2 Casuals.

Managed production section planning and control on SAP system and worked with the QA executive to resolve the quality issues.

Worked in cGMP environment., process monitoring & manpower handling.

Handled individual project of 50% cost saving of consumption of HM HDPE wrapping film. (Saving approx. Rs. 85,000/- per year).

Prepared the weekly production performance by SPC



Highlights:

Presented presentation of cost saving in front of all HOD & CEO.

Supervisory Skill & personal development 3 days trainings undertaken from company.

Working towards augmenting speed of m/c from 65 mpm to 70 mpm for 40 & 60gsm product.

Worked on Air Knife as well as Reverse Gravure Coating & Lamination Machine.

Augmented the utilisation of Jumbo roll Rewinding M/c from 55% to 80%.

Appreciation from all HOD & CEO for implement 5?s? in record room.



Plant Associate

Jun 2000 To Jul 2004?

Company Name:?Walker Exhaust (I) Pvt. Ltd.

Company Profile:?A member of Tenneco Automotive is a 8 Billion company, the global leader in exhaust control (Silencer & Catalytic convector) and Ride Control (Shock Absorber) system.

Job Profile:

Handling CNC Tube Bending Machine,Tig welding, Mig / spot welding machine.

Active involvement in SMED, TVM, JIT, 8 D problem solving.

Preparing and maintaining QS related documents.

Implemented KAIZEN in 5S activities on shop floor.



Highlights:

Set the target of tractor line from 240 jobs per shift to 440 jobs per shift.

Instrumental in implementing the QS 9000 system & TVM suggestion worth Rs. 150,000 approx.

Successfully developed Scorpio EGR pipeline and EGR pipe multi washing machine.

Devised various methods like one-man two machines to reduce the basic cost of product.

Lead the handover project of L & T Tractor silencer from Dev. dept. to Prodn. Dept.



Trainee Engineer?

Jun 1999 To May 2000

Company Name:?Duroshox Pvt. Ltd

Company Profile: A Manufacturing a range of shock absorbers, suspension and damping products for mopeds, motorcycles, scooters and industrial applications.

Job Profile:?















Future Goals: 
To work in as organization where innovation and excellence is the way of life, where my full potential will be exploited and where I will get ample scope for self-development.
________________________________________________________________________________________